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Features of magneto-abrasive machining of taps

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The features of magneto-abrasive machining of taps for metric thread cutting were investigated. The calculation method of integral intensity of the magneto-abrasive machining of the working surfaces of the taps by the quantitative values of normal and tangential components of moving speed of the quasi-stable volumes of the magneto-abrasive tool was developed. Based on the results of calculations, it was possible to predict the probable influence of the taps’ location in the working zone on the quality and efficiency of machining their working surfaces. The calculation method is relevant for taps of all diameters with a profile angle of 60°. The working surfaces of the tool would not be effectively machined if the location angle of taps to the plane of the working zone of the machine equals 20–60°. Depending on the expected major polishing or strengthening effect of magneto-abrasive machining, the taps are required to be located at an angle of 60–90° to the plane of the working zone of the machine.
Rocznik
Strony
1--7
Opis fizyczny
Bibliogr. 30 poz., rys., wykr.
Twórcy
  • Institute of Mechanical Engineering, National Technical University of Ukraine ‘Igor Sikorsky Kyiv Polytechnic Institute’, 37, Prosp. Peremohy, Kyiv, 03056, Ukraine
  • Institute of Mechanical Engineering, National Technical University of Ukraine ‘Igor Sikorsky Kyiv Polytechnic Institute’, 37, Prosp. Peremohy, Kyiv, 03056, Ukraine
  • Institute of Mechanical Engineering, National Technical University of Ukraine ‘Igor Sikorsky Kyiv Polytechnic Institute’, 37, Prosp. Peremohy, Kyiv, 03056, Ukraine
  • Institute of Mechanical Engineering, National Technical University of Ukraine ‘Igor Sikorsky Kyiv Polytechnic Institute’, 37, Prosp. Peremohy, Kyiv, 03056, Ukraine
Bibliografia
  • 1. Baron Y.M. (2008), Finishing, improvement of wearing and harden-ing using magnetic field, Create space independent publishing plat-form, Saint-Petersburg.
  • 2. Benga G., Ciupitu I., Stanimir A. (2009), Correlation between cutting forces and tool wear when thread tapping AISI P20 hardened steel. Annals of DAAAM and Proceedings of the International DAAAM Symposium, 1753–1754.
  • 3. Denkena B., Kohler J., Schindler A. (2014), Behavior of the mag-netic abrasive tool for cutting edge preparation of cemented carbide end mills. Production Engineering – Research and Development, Vol. 8, 627–633.
  • 4. Dzhulii D., Maiboroda V. (2008), Analysis of conditions of magneto-abrasive machining of multisided not sharpened hard-alloy plates at theirs free disposition in the working zones of the ring type machine (in Ukrainian), Transactions of Kremenchuk Mykhailo Ostrohradskyi national university, Vol. 48, 27–31.
  • 5. Gultekin U., Ihsan K. (2016) The effects of cutting conditions on the cutting torque and tool life in the tapping process for AISI 304 stain-less steel, Materials and technology, 50, 275–280.
  • 6. Hashimoto F., Yamaguchi H. et al. (2016), Abrasive fine-finishing technology. CIRP Annals - Manufacturing technology, 65, 597–620.
  • 7. Jain N.K., Jain V.K., Jha S. (2007), Parametric optimization of advanced fine-finishing processes. The International Journal of Advanced Manufacturing Technology, 34 (11–12), 1191–1213.
  • 8. Jayswal S.C., Jain V.K., Dixit P.M. (2005), Modeling and simulation of magnetic abrasive finishing process, The International Journal of Advanced Manufacturing Technology, 26, 477–490.
  • 9. Karpuschewski B., Byelyayev O., Maiboroda V. (2009), Magneto-abrasive machining for the mechanical preparation of high-speed steel twist drills, CIRP Annals – Manufacturing Technology, 58 (1), 295–298.
  • 10. Keksin A.I. (2013), Methods of increasing the quality of the thread pitches, Agronomy Research, 11 (1), 139–146.
  • 11. Kim J.D., Choi M.S. (1995), Simulation for the prediction of surface-accuracy in magnetic abrasive machining, Journal of Materials Pro-cessing Technology, 53, 630–642.
  • 12. Kwak J.S. (2012) Mathematical model determination for improve-ment of surface roughness in magnetic-assisted abrasive polishing of nonferrous AISI316 material, Transactions of Nonferrous Metals So-ciety of China, 22, 845–850.
  • 13. Maiboroda V., Dzhulii D., Tkachuk I., Byelyaev O. (2012a), Mag-neto-abrasive machining of end-cutting tool in a large magnetic gaps with using the restore elements, Scientific journal of the Ternopil State Technical University, 4 (68), 133–141.
  • 14. Maiboroda V., Slobodyanyuk I., Dzhuliy D. (2017), Magneto-abrasive machining of parts with complex shapes (in Russian), «Ru-ta» Publ., Zhitomir.
  • 15. Maiboroda V., Tkachuk I., Minitska N., Dzhulii D. (2012b), Magne-to-abrasive machining drills of high-speed steel, Reliability of the tool and optimization of technological systems, 31, 271–279.
  • 16. Maksarov V.V., Keksin A.I. (2018) Technology of magnetic-abrasive finishing of geometrically-complex products, IOP Conference Series-Materials Science and Engineering, 327, Article Number: UNSP 042068.
  • 17. Mori T., Hirota K., Kawashima Y. (2003), Clarification of magnetic abrasive finishing mechanism. Journal of Materials Processing Tech-nology, 143–144, 682–686.
  • 18. Olt J., Maksarov V., Keksin A. (2018) Internal thread cutting pro-cess improvement based on cutting tools treatment by composite powders in a magnetic field, Journal of Silicate Based and Composite Materials, 70, 128–131.
  • 19. Patel H.J., Patel B.P., Patel S.M. (2011), A review on thread tapping operation and parametric study, International Journal of Engineering Research and Applications, 2, 109–113.
  • 20. Payam S., Hamid S.M., Bahram M. (2016) Study of magnetic abra-sive finishing for AISI321 stainless steel, Materials and Manufactur-ing Processes, 31 (15), 2023–2029
  • 21. Pereira I.C., Vianello P.I., Boing D. (2020) An approach to torque and temperature thread by thread on tapping, The International Jour-nal of Advanced Manufacturing Technology, 106, 4891–4901.
  • 22. Piska M., Sliwkova P. (2015) Surface parameters, tribological tests and cutting performance of coated HSS taps, Procedia Engineering, 100, 125–134.
  • 23. Saito Y., Takiguchi S., Yamaguchi T. (2016) Effect of friction at chip-tool interface on chip geometry and chip snarling in tapping pro-cess, International Journal of Machine Tools and Manufacture, 107, 60–65.
  • 24. Shadab A., Swati G., Prabhat Chand Y., Singh D.K. (2017), Optimization of process parameters affecting surface roughness in magnetic abrasive finishing process, Materials and Manufacturing Processes, 32(15), 1723–1729.
  • 25. Singh D. K., Jayswal S.C., Jain, V.K. (2013) Magnetic abrasive finishing (MAF), Micromanufacturing processes, Chapter 8, 155-182.
  • 26. Tengyun C., Sutherland J.W. (2002), Investigation of thread tapping load characteristics through mechanistic modelling and experimenta-tion, International Journal of Machine tools and Manufacture, 42, 1527–1538.
  • 27. Tikal F. (2009), Cutting edge processing. Objectives, process and measurement methods. Reports from industry and research (in Ger-man), Kassel University Press GmbH, Kassel.
  • 28. Vahdati M., Rasouli S.A. (2016) Study of magnetic abrasive finish-ing on freeform surface, Transactions of the Institute of metal finish-ing, 94, 294–302.
  • 29. Wu J., Zou Y., Sugiyama H. (2016), Study on finishing characteris-tics of magnetic abrasive finishing process using low-frequency alter-nating magnetic field, The International Journal of Advanced Manu-facturing Technology, 85, 585–594.
  • 30. Yamaguchi H., Srivastava A., Tan M., Hashimoto F. (2014), Mag-netic abrasive finishing of cutting tools for high-speed machining of ti-tanium alloys, CIRP
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-cec59cba-d453-491f-9c92-7e1f4123d970
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