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Purpose: The paper includes investigation results of structures and mechanical properties of coatings deposited by the physical vapor deposition (PVD) techniques onto both sialon tool ceramics and sintered carbides. The paper includes two kinds of coating materials, isomorphic containg phases with TiN and AlN. Design/methodology/approach: In the paper were presented some observations of coating structures, before carried out in the scanning electron microscope. Phases composition analysis was carried out with using a XRD and GIXRD method. The roughness of surface measurements, microhardness tests and adhesion coatings to substrates tests were carried out It was found that some coatings showed a fine-grained structure. Cutting ability were defined on basis of technological cutting trials. Findings: Coatings, which had contained a AlN phase about hexagonal lattice showed a considerably higher adhesion to substrate from sialon ceramics rather than a coating contained a TiN phase about cubic lattice. As a result of setting coatings onto substrates, it was found a significant increase of both coatings hardness and surface roughness. The coatings contains a TiN phase shows a low adherence to substrate ceramic, what is the consequence of low cutting ability. Whereas, a coatings contains a AlN phase about hexagonal lattice show very good adherence to ceramic substrate as well as very good cutting ability. Research limitations/implications: The good adhesion (Al,Ti)N coating to sialon substrate is connecting with the same type of bonding in coat and sialon substrate. Originality/value: The good properties of the PVD gradient coatings make them suitable for various engineering and industrial applications.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
158--165
Opis fizyczny
Bibliogr. 20 poz., rys., tab.
Twórcy
autor
- Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
- Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
Bibliografia
- [1] L.A. Dobrzański, M. Staszuk, PVD and CVD gradient coatings on sintered carbides and sialon tool ceramics, Journal of Achievements in Materials and Manufacturing Engineering 43/2 (2010) 552-576.
- [2] L.A. Dobrzański, M. Staszuk, K. Gołombek, A. Śliwa, M. Pancielejko, Structure and properties PVD and CVD coatings deposited onto edges of sintered cutting tools, Archives of Metallurgy and Materials 55/1 (2010) 187-193.
- [3] D. Pakuła, L.A. Dobrzański, A. Križ, M. Staszuk, Investigation of PVD coatings deposited on the Si3N4 and sialon tool ceramics, Archives of Materials Science and Engineering 46/1 (2010) 53-60.
- [4] L.A. Dobrzański, D. Pakuła, Structure and properties of the wear resistant coatings obtained in the PVD and CVD processes on tool ceramics, Materials Science Forum 513 (2006) 119-133.
- [5] M. Soković, J. Kopač, L.A. Dobrzański, J. Mikuła, K. Gołombek, D. Pakuła, Cutting characteristics of PVD and CVD - Coated ceramic tool inserts, Tribology in Industry 28/1-2 (2006) 3-8.
- [6] K. Lukaszkowicz, J. Sondor, A. Kriz, M. Pancielejko, Structure, mechanical properties and corrosion resistance of nanocomposite coatings deposited by PVD technology onto the X6CrNiMoTi17-12-2 and X40CrMoV5-1 steel substrates, Journal of Materials Science 45 (2010) 1629-1637.
- [7] W. Kwaśny, Predicting properties of PVD and CVD coatings based on fractal quantities describing their surface, Journal of Achievements in Materials and Manufacturing Engineering 37/2 (2009) 125-192.
- [8] M. Arndt, T. Kacsich, Performance of new AlTiN coatings in dry and high speed cutting. Surface and Coatings Technology 163-164 (2003) 674-680.
- [9] K. Czechowski, I. Pofelska-Filip, P. Szlosek, B. Królicka, J. Wszołek, Forming the functional properties of cutting inserts of composite oxide-carbide ceramics by nano-structural coatings deposited using the arc PVD method, Engineering Materials 5 (2006) 913-916 (in Polish).
- [10] B.G. Wendler, W. Pawlak, Low friction and wear resistant coating systems on Ti6Al4V alloy. Journal of Achievements in Materials and Manufacturing Engineering 26/2 (2008) 207-210.
- [11] M. Arndt, T. Kacsich, Performance of new AlTiN coatings in dry and high speed cutting, Surface and Coatings Technology 163-164 (2003) 674-680.
- [12] W. Grzesik, Z. Zalisz, S. Król, Tribological behaviour of TiAlN coated carbides in dry sliding tests. Journal of Achievements in Materials and Manufacturing Engineering 17/1-2 (2006) 181-184.
- [13] J.L. Endrino, V.H. Derflinger, The influence of alloying elements on the phase stability and mechanical properties of AlCrN coatings. Surface and Coatings Technology 200 (2005) 988-992.
- [14] J. Kopač, Influence of cutting material and coating on tool quality and tool life. Journal of Materials Processing Technology 78 (1998) 95-103.
- [15] L.A. Dobrzanski, K. Lukaszkowicz, A. Kriz, Properties of the multi-layer Ti/CrN and Ti/TiAlN coatings deposited with the PVD technique onto the brass substrate, Journal of Materials Processing Technology 143-144 (2003) 832-837.
- [16] L.A. Dobrzański, Fundamentals of Materiale Scence and Physical Metallurgey. Engineering Materials with Fundamentals of Materials Design, WNT, Warszawa, 2002, (in Polish).
- [17] H. Holleck, Binäre und ternäre Carbid- und Nitridsysteme der Übergangsmetalle. Materialkundlich-Technische Reihe, Gebrüder Borntraeger, Berlin - Stuttgart, 1984 (in German).
- [18] H. Holleck, V. Schier, Multilayer PVD coatings for wear protection, Surface and Coatings Technology 76-77/1 (1995) 328-336.
- [19] T. Burakowski, T. Wierzchoń, Engineering of metal surface. WNT, Warszawa 1995 (in Polish).
- [20] A.D. Dobrzańska-Danikiewicz (ed.), Materials surface engineering development trends, Open Access Library 6 (2011) 1-594.
Typ dokumentu
Bibliografia
Identyfikator YADDA
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