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Analysis of chattering phenomenon in industrial S6-high rolling mill

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Chatter in rolling mills is the undesirable vibration observed in most of the rolling mills operating at high speed and rolling thin strip. In this work the authors discuss some problems relative to the vibrations occurring in a S6-high cold rolling mill. It can result in not good surface finish for some applications and, rare cases, in gauge variations in the rolled strip and it is considered to be the result of interaction between rolling mill structure and rolling-process. Three basic types of chatter can be classified in rolling mills: torsional, third-octave mode, and fifth-octave-mode chatter. S6-high rolling mill is an innovative mode to work the steel: it allows the use of very small work rolls laterally guided by individually adjustable side support rolls, which are supported by two rows of roller bearings mounted in cassettes. It has six rolls able to roll steel strip coming directly from hot rolling mill train. A proposed solution based on empirical observations, vibration analysis and considerations of a model is described with the aim to improve the quality of the product and increasing production.
Słowa kluczowe
Czasopismo
Rocznik
Strony
3--8
Opis fizyczny
Bibliogr. 26 poz., rys.
Twórcy
autor
  • Department of Industrial Engineering, University of Perugia, Italy
autor
  • Department of Industrial Engineering, University of Florence, Italy
Bibliografia
  • [1] L. Chefneux, J.-P. Fischbach, J. Gouzou, Study and control of chatter in cold rolling. (1980) Iron and Steel Engineer 17–26.
  • [2] R.-M. Guo, A. C. Urso. Analysis of chatter vibration phenomena of rolling mills using finite element method. (1993) Iron and Steel Engineer Jan. 29–39.
  • [3] D. L. Paton, S. Critchley. Tandem mill vibration: its cause and control. (1985) Iron and Steel Making 37–43.
  • [4] I. S. Yun, W. R. D. Wilson, K. F. Ehmann. Review of chatter studies in cold rolling. International (1998) Journal of Machine Tools & Manufacture 38 1499–1530.
  • [5] W. L. Roberts. Four-h mill-stand chatter of the fifthoctave mode. (1978) Iron Steel Engineering, 55, 41-47.
  • [6] Evans, P. R., Hill, D. E., and Vaughan, N. D. Dynamic Characteristics of a Rolling Mill. (1996), Proc. Instn. Mech. Engrs., V210 259-271.
  • [7] J. Tlusty, G. Chandra, S. Critchley, D. Paton, Chatter in cold rolling. (1982) Annals of the CIRP, 31, 195.
  • [8]M. Malvezzi, M. Rinchi. Control systems of strip tension in hot steel rolling mills trains. Proceedings of Nineteenth IASTED International Conference -MIC 2000 - Modelling, Identification and Control, Innsbruck, Austria, February 14-17, 2000.
  • [9] M. Rinchi; A. Rindi. Fenomeni vibratory autoeccitati nei laminatoi finitori. In: XIV Congresso Nazionale AIMETA, Como, 6-9 ottobre 1999.
  • [10] Pei-Hua Hu Huyue Zhao K F Ehmann. Thirdoctave-mode chatter in rolling. Part 1: Chatter model. (2006), Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture August 1, 220: 1267-1277.
  • [11] Y Chen, S Liu, T Shi, S. Yang, G. Liao. Stability analysis of the rolling process and regenerative chatter on 2030 tandem mills. (2002) Imeche Part C: J Mechanical Engineering Science, 216 1225-1235.
  • [12] D. R. Bland, H. Ford. The calculation of roll force and torque in cold strip rolling with tensions. (1948) Proceedings of the Institute of Mechanical Engineers 159 144–163.
  • [13] I. S. Yun, W. R. D. Wilson, K. F. Ehmann. Review of chatter studies in cold rolling. (1998) International Journal of Machine Tools &Manufacture 38 1499–1530.
  • [14] J. M. Alexander. On the theory of rolling. Proceedings of the Royal Society of London A326 (1972) 535–563.
  • [15] T. Tamiya, K. Furui, H. Hida. Analysis of chattering phenomenon in cold rolling.(1980) Proceedings of International Conference on Steel Rolling, 2, 1191-1207.
  • [16] G. L. Nessler, J. F. Cory, “Identification of chatter sources in cold rolling mills“, (1993), Iron and steel Engineer, 40-45.
  • [17] P.-H. Hu, K. F. Ehm. A dynamic model of the rolling process. Part I: homogeneous model. (2000) International Journal of Machine Tools & Manufacture ,40, 1–19.
  • [18] I. Yarita, K. Furukawa, Y. Seino. An analysis of chattering in cold rolling of ultrathin gauge steel strip. (1978)Transactions ISIJ 19 (1) 1–10.
  • [19] K. Misonoh. Analysis of chattering in cold rolling of steel strip. (1980) Journal of the JSTP 21 (238) 1006–1010.
  • [20] R. Venter, A. Abd-Rabbo, “Modelling of the rolling process-part I“, (1980), International Journal of Mechanical Science 22 , 83–92.
  • [21] A. Swiatonoswki, A. Bar. Parametrical Excitement vibration in tandem millsmathematical model and its analysis. (2003) Journal of material processing Technology 134 214-224.
  • [22] Malvezzi M, Valigi M. C., (2008) “Cold rolling mill process: A numerical procedure for industrial applications. Meccanica 43 (1) 1-9.
  • [23] Johnson, R. E., and Qi, Q. Chatter Dynamics in Sheet Rolling,’’ (1994) Int. J. Mech. Sci., 36(7). pp. 617–30.
  • [24] Gryllias, K. C. , Antoniadis, I. A. Modeling and experimental analysis of a 6-High industrial rolling mill vibration response. in Proc. The Seventh International Conference on Condition Monitoring and Machinery Failure Prevention Technologies, Ettington Chase, Stratford-upon-Avon, England June, 22-24, (2010).
  • [25] Valigi, M. C., Cervo, S., Petrucci, A. Chatter Marks and Vibration Analysis in a S6-high cold rolling mill. in Proc. III Inter. Conference on Condition Monitoring of Machinery in Non-Stationary Operations (CMMN02013), Ferrara ,Italy, May,8-10,( 2013).
  • [26] Valigi,M. C., Papini S. Chatter in a S6-high rolling mill. XXI Congresso AIMETA,Torino, Italy,17-20 Settember (2013).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-cc023d6f-ba40-4dd8-b2e7-e81dfdf65df7
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