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Application of ZP131 powder for manufacture of casting molds using ZCast technology for Al-alloys castings

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents the results of studies on the possibility of replacing the special powder used for the manufacture of molds using the ZCast - 3DP technology with the universal ZP131 powder. The ZCast technology allows the direct generation of the molds using the three-dimensional printing process. The type of powder used in the process is designated as ZCast501. That enables printing the molds which can resist the temperature of an alloy poured into as high as 1100 °C. Preparing the equipment to print molds with 3DP-ZCast technology requires removing formerly used powder, cleaning and refilling the apparatus with ZCast501 powder. In case, when the 3DP equipment is used as a universal Rapid Prototyping device for building all purpose models, frequent powder refilling is time-consuming and costly. For this reason, research was conducted on the possibility of application of universal ZP131 powder as an alternative material for ZCast technology. The objective of the study was to determine the thermal resistance of such molds for aluminum alloy casting. The results showed that there is a possibility of using ZP131 powder as a material for casting molds.
Rocznik
Strony
423--426
Opis fizyczny
Bibliogr. 15 poz., rys., wykr.
Twórcy
autor
  • Department of Machine Design, Rzeszów University of Technology, Al. Powstańców Warszawy 8, 35-959 Rzeszów
autor
  • Department of Machine Design, Rzeszów University of Technology, Al. Powstańców Warszawy 8, 35-959 Rzeszów
autor
  • Department of Machine Design, Rzeszów University of Technology, Al. Powstańców Warszawy 8, 35-959 Rzeszów
autor
  • Deptartment of Casting and Welding, Rzeszów University of Technology, Poland
autor
  • Department of Machine Design, Rzeszów University of Technology, Al. Powstańców Warszawy 8, 35-959 Rzeszów
autor
  • Department of Machine Design, Rzeszów University of Technology, Al. Powstańców Warszawy 8, 35-959 Rzeszów
autor
  • Department of Machine Design, Rzeszów University of Technology, Al. Powstańców Warszawy 8, 35-959 Rzeszów
autor
  • Research Center “Functional Materials” at Warsaw University of Technology, Poland
autor
  • Department of Machine Design, Rzeszów University of Technology, Al. Powstańców Warszawy 8, 35-959 Rzeszów
Bibliografia
  • [1] N. Homburg, E. Wellbrock, Knowledge – based manufacturing strategy and methods for foundries, Conference and Exhibition for Rapid Technology, Erfurt 2006.
  • [2] R. Hartym, Dimensional accuracy of investment casting for the burned pattern process, Archives of Foundry, Volume 6, No 18 (2/2), (2006) 231-236 (in Polish).
  • [3] R. Haratym, J. Tomasik, The influence of ceramic mould quality on surface geometry of al investment casting, Archives of Foundry, Volume 6, No 18 (2/2), (2006) 237-242 (in Polish).
  • [4] A. Gebhardt, Rapid Prototyping, Carl Hanser Verlag, Munich 2006.
  • [5] T. Wohlers, Wohlers Report 2009 – State of the Industry, Annual Worldwide Pro-gress Report. Wohlers Associates Inc., Fort Collins, CO, USA 2009.
  • [6] J.C. Feriera, E. Santos, H. Madureira, J.Castro, Integration of VP/RP/RT/RE/RM for rapid product and process development, Rapid Prototyping Journal Vol. 12 No. 1/2006, Emerald 2006, 18-28.
  • [7] W. Liou, Rapid Prototyping and engineering applications – a toolbox for prototype development, Taylor & Francis Group, 2008.
  • [8] G. Budzik, T. Markowski, M. Sobolak, Hybrid foundry patterns of bevel gears. Archives of Foundry Engineering, Vol. 7, Issue 1/2007, s. 131-134.
  • [9] G. Budzik, T. Markowski, M. Sobolak, Prototyping of Bevel Gears of Aircraft Power Transmission, Journal of KONES Powertrain and Transport, Vol. 14, No. 2, Warszawa 2007, s. 61-66.
  • [10] G. Budzik, Possibilities of utilizing 3DP technology for foundry mould making, Archives of Foundry Engineering, Vol. 7, Issue 2/2007, s. 65-68.
  • [11] G. Budzik, The analysis of the possibility of the application of the casting waxes in the process RP, Archives of Foundry Engineering, vol. 9, No 2/2009, s. 133-136.
  • [12] G. Budzik, Surface Roughness of Aircraft Engine Blade Models Produced with Various Methods of Rapid Prototyping, Journal of KONES Powertrain and Transport, Vol. 14, No. 2, Warszawa 2007, s. 55-60.
  • [13] ZPrint Software Manual Version 7.6, Z Corporation 2008.
  • [14] ZEditTM Software Manual Version 3.2, Z Corporation 2008.
  • [15] Spectrum ZTM510 3D Printer Hardware Manual, Z Corporaion 2007.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-cbe55347-8b50-4bfb-b8fe-bf1026cafdd6
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