Parametric study of electrochemical discharge drilling on ceramic material using Taguchi method

• Autorzy: Pawar P. , Kumar A. , Ballav R.

Identyfikatory

DOI

10.30464/jmee.2018.2.3.193

• Języki publikacji: EN

Abstrakty

EN

The Electrochemical Discharge machining (ECDM) is a hybrid machining technology which is combined with electro discharge machining and electrochemical machining process. In this research, electrochemical discharge drilling operation is carried out on conventional ceramic tile by using a designed and manufactured ECDM setup. The experiments were performed as per design of experimental technique of Taguchi L27 orthogonal array using MINITAB 17 software. The important process parameters that have been selected are voltage, rotation and electrolyte concentration with output response as machining depth and diametric cut. From the observations, it is found that the voltage is the most significant parameter for the machining depth and diametric cut followed by electrolyte concentration and rotation.

Słowa kluczowe

EN

diametric cut; electrochemical discharge drilling; machining depth; ceramics; Taguchi method

PL

cięcie; wiercenie; obróbka elektrochemiczna; głębokość obróbki; ceramika; metoda Taguchiego

• Wydawca: Wydawnictwo Uczelniane Politechniki Koszalińskiej
• Czasopismo: Journal of Mechanical and Energy Engineering
• Rocznik: 2018
• Tom: Vol. 2, No 3
• Strony: 193--200
• Opis fizyczny: Bibliogr. 25 poz., rys., tab., wykr.

Twórcy

autor

Pawar P.

• Department of Manufacturing Engineering, National Institute of Technology, Jamshedpur, India, 831014,

autor

Kumar A.

• Department of Manufacturing Engineering, National Institute of Technology, Jamshedpur, India, 831014

autor

Ballav R.

• Department of Manufacturing Engineering, National Institute of Technology, Jamshedpur, India, 831014

Bibliografia

• 1. Pawar P., Ballav R., Kumar A. (2017). Machining Processes of Sapphire: An Overview, International Journal of Modern Manufacturing Technologies, Vol. 9, No.1, pp. 47-72.
• 2. Kurafuji H., Suda K. (1968). Electrical discharge drilling of glass, Annals of the CIRP, Vol. 16, pp. 415–419.
• 3. Pawar P., Ballav R., Kumar A. (2015). Measurement Analysis in Electrochemical Discharge Machining (ECDM) Process: A Literature Review, Journal of Chemistry and Chemical Engineering, Vol. 9, pp. 140-144.
• 4. Bhattacharyya B., Doloi B., Sorkhel S. (1999). Experimental investigations into electrochemical discharge machining (ECDM) of non-conductive ceramic materials, Journal of Materials Processing Technology, Vol. 95, No. 1, pp. 145-154.
• 5. Pawar P., Ballav R., Kumar A. (2017). Recent status of Spark Assisted Chemical Engraving: A Review, Journal of Chemical and Pharmaceutical Sciences, Vol. 10, no. 2, pp. 1-6.
• 6. Pawar P., Ballav R., Kumar A. (2015). Revolutionary Developments in ECDM Process: An Overview, Materials Today: Proceedings, Vol. 2, No. 4-5, pp.3188–3195.
• 7. Pawar P., Sinha S., Kumar A., Ballav R. (2014). Review on Research Trends in Electrochemical Discharge Machining, 4th National Conference on Recent in Advances in Manufacturing (RAM-2014), SVNIT, Surat, India, pp. 132-136.
• 8. Wuthrich R., Fascio V. (2005). Machining of nonconducting materials using electrochemical discharge phenomenon – an overview, International Journal of Machine Tools and Manufacture, Vol. 45, No. 9, pp.1095–1108.
• 9. Wuthrich R., Spaelter U., Wu Y., Bleuler H. (2006). A systematic characterization method for gravity-feed micro-hole drilling in glass with spark assisted chemical engraving (SACE), Journal of Micromechanics and Microengineering, Vol. 16, no. 9, pp. 1891–1896.
• 10. Jui S., Kamaraj A., Sundaram M. (2013). High aspect ratio micromachining of glass by electrochemical discharge machining (ECDM), Journal of Manufacturing Processes, Vol. 15, no. 4, pp. 460-466.
• 11. Sarkar B., Doloi B., Bhattacharyya B. (2006). Parametric analysis on electrochemical discharge machining of silicon nitride ceramics, International Journal of Advanced Manufacturing Technology, Vol. 28, No. 9, pp.873-881.
• 12. Jain V., Choudhury S., Ramesh K. (2002). On the machining of alumina and glass, International Journal of Machine Tools and Manufacture, Vol. 42, No. 11, pp.1269–1276.
• 13. Chak S., Rao P. (2008). The drilling of Al2O3 using a pulsed DC supply with a rotary abrasive electrode by the electrochemical discharge process, The International Journal of Advanced Manufacturing Technology, Vol. 39, No. 7-8, 633–641.
• 14. Zheng Z., Su H., Huang F., Yan B. (2007). The tool geometrical shape and pulse-off time of pulse voltage effects in a Pyrex glass electrochemical discharge microdrilling process, Journal of Micromechanics and Microengineering, Vol. 17, No. 2, pp. 265–272.
• 15. Zhang Z., Huang L., Jiang Y., Liu G., Nie X., Lu H., Zhuang H. (2016). A Study to explore the properties of electrochemical discharge effect based on pulse power supply, The International Journal of Advanced Manufacturing Technology, Vol. 85, No. 9-12, pp. 2107-2114.
• 16. Doloi B., Bhattacharyya B., Sorkhel S. (1999). Electrochemical Discharge Machining of Non-Conducting Ceramics, Defence Science Journal, Vol. 49, No. 4, 331-338.
• 17. Harugade M.L., Kavade M.V., Hargude N.V. (2013). Effect of electrolyte solution on material removal rate in electrochemical discharge machining, IOSR J. Mech Civil Eng., pp.1-8.
• 18. Pawar P., Ballav R., Kumar, A. (2018). FEM Analysis of Different Materials Based on Explicit Dynamics ANSYS in Electrochemical Discharge Machine. In Simulations for Design and Manufacturing, Springer, Singapore, pp. 231-258.
• 19. Goud, M., Sharma, A.K. (2017). A three-dimensional finite element simulation approach to analyze material removal in electrochemical discharge machining, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Vol.231, No. 13, pp.2417-2428.
• 20. Pawar P., Ballav R., A. Kumar. (2017). Material removal rate and tool wear rate analysis by ECDM drilling of a mosaic ceramic material, International Journal of Modern Manufacturing Technologies, Vol. 9, No. 2, pp. 51-58.
• 21. Pawar P., Ballav, R., Kumar, A. (2018). Material Removal Analysis of Soda-lime glass by using Electrochemical Discharge Drilling Process, Asian Journal of Chemistry, Vol. 30, No. 4, pp. 879-882.
• 22. Paul L., Hiremath S. (2014). Evaluation of proces parameters of ECDM using Grey Relational Analysis, Procedia Materials Science, Vol. 5, pp. 2273-2282.
• 23. Pawar P., Kumar A., Ballav R. (2018). Development And Manufacturing of Arduino Based Electrochemical Discharge Machine, Journal of Machine Engineering, Vol. 18, No. 1, pp. 45-60.
• 24. Mallick B., Sarkar B., Doloi B., Bhattacharyya B. (2014). Multi criteria optimization of Electrochemical Discharge Micromachining process during micro-channel generation on glass, Applied Mechanics and Materials, Vol. 592-594, pp. 525-529.
• 25. Chak, S., Rao P. (2007). Trepanning of Al2O3 by electrochemical discharge machining (ECDM) process using abrasive electrode with pulsed DC supply, International Journal of Machine Tools and Manufacture, Vol. 47, No.14, pp. 2061–2070.

Uwagi

PL

Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).