An investigation of wire offset and surface morphology of Die Steel D-3 on Wire EDM by using RSM-CCD

• Autorzy: Hasan Mohd Faizan , Bharti Prem Kumar , Rahim Mohd Reyaz Ur

Identyfikatory

DOI

10.30657/pea.2021.27.14

• Języki publikacji: EN

Abstrakty

EN

The work investigated the effect on wire offset and surface morphology, with input process parameters as peak current, pulse on time, wire tension over Die Steel D3. Some of experiments were performed by using response surface methodology (RSM) as the design of experiment with central composite design (CCD) technique for the analysis. The ANOVA results annotate that the model is significant. Wire Tension and peak current are observed to have major impact on wire offset during machining operation and surface morphology. The scanning electron microscope (SEM) images confirmed that the thermal stresses produced during the machining of the workpiece resulted in the development of microcracks, craters and spherical module. Due to higher thermal gradient i.e., higher peak current and pulse on-time larger cracks and melted deposits were observed.

Słowa kluczowe

EN

wire offset; surface morphology; SEM; RSM

PL

przesunięcie drutu; morfologia powierzchni; SEM; RSM

• Wydawca: Oficyna Wydawnicza Stowarzyszenia Menedżerów Jakości i Produkcji
• Czasopismo: Production Engineering Archives
• Rocznik: 2021
• Tom: Vol. 27, Iss. 2
• Strony: 112--118
• Opis fizyczny: Bibliogr. 11 poz., rys., tab.

Twórcy

autor

Hasan Mohd Faizan

• Department of Mechanical Engineering, Integral University, Lucknow, India

autor

Bharti Prem Kumar

• Department of Mechanical Engineering, Integral University, Lucknow, India

autor

Rahim Mohd Reyaz Ur

• Department of Mechanical Engineering, Integral University, Lucknow, India

Bibliografia

• 1. AdeelIkram, Ahmad Mufti, Saleem, Ahmed Raza Khan, 2013. Parametric optimization for surface roughness, kerf and MRR in wire electrical discharge machining (WEDM) using Taguchi design of experiment, Journal of Mechanical Science and Technology, 27(7), 2133-2141.
• 2. Ashok Kumar Srivastava, Surjya Kanta Pal, Probir Saha, Karabi Das, 2013. Experimental Investigation of the Effect of Working Parameters on Wire Offset in Wire Electrical Discharge Machining of Hadfield Manganese Steel, Journal of Surface Engineered Materials and Advanced Technology, 3, 295-302.
• 3. Bhangoria, J.L., Puri, Y.M., 2010. Kerf width analysis for wire cut electro discharge machining of SS304 L using design of experiments, Indian J.of Science and Technology, 3(4), 369-373.
• 4. Mahapatra, S, Patnaik, A., 2006. Parametric optimization of wire electrical discharge machining (wedm) process using Taguchi method, J. of the Braz. Soc. of Mech. Sci. & Eng., 28, 422-429.
• 5. Mishra, D., Rizvi, S.A.H., Ziaulhaq, M., 2017. Experimental Investigation of EDM of AISI 4340 for Surface Integrity. International Journal of Innovative Research in Science, Engineering and Technology, 133-136.
• 6. Rizvi, S.A.H., Agarwal, S., 2016. An investigation on surface integrity in EDM process with a copper tungsten electrode, 18th CIRP Conference on Electro Physical and Chemical Machining Procedia CIRP, 612-627.
• 7. Shanmuga Prakash, R., Sivakumar, M., Jeevaraja, M., Saravanan, G., 2015. Review on Wire Electrical Discharge Machining of Die and Tool Grade Steels, International Journal of Applied Engineering Research, 10(85), 521-527.
• 8. Sarkar, S., Mitra, S., Bhattacharyya, B. 2005. Parametric analysis and optimization of wire electrical discharge machining of γ- titanium aluminide alloy, Journal of Materials Processing Technology, 159, 286- 294.
• 9. Sivakumar, M., Sivakumarm K., Shanmuga Prakashm R., Vignesh, S., 2017. Parameters Optimisation of Wire Electrical Discharge Machining on AISI D3 Steel with Different Thickness, International Journal of Applied Engineering Research, 10(62), 185-191.
• 10. Shandilya, P., Jain, P.K., Jain, N.K., 2011. Modeling and analysis of surface roughness in WEDC of SiCP/6061 Al MMC through response surface methodology, International Journal of Engineering Science and Technology, 3, 531-535.
• 11. Shinde, V.D.,., Shivade, A.S., 2014. Parametric Optimization of Surface Roughness in Wire Electric Discharge Machining (WEDM) using Taguchi Method, International Journal of Recent Technology and Engineering, 3(2),10.

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).