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Background: An assembly line is a technique used in mass production industries, especially in the automotive industry; it consists of many workstations organized along a conveyor belt system or other material handling equipment. The assembly line balancing problem (ALBP) involves assigning assembly tasks to workstations on the line while meeting optimization goals. It is considered a critical issue in operations management because it directly affects the productivity of the entire manufacturing system. Methods: Based on the mathematical model previously developed by (Esmaeilbeigi, Naderi, and Charkhgard 2015) for the E-type SALBP problem, we proposed a new model adaptable to the automotive sector. The proposed model uses new feasibility rules and optimizes constraints in order to propose better balancing results and efficiency. Results: A computational experiment is presented in this article, using the newly developed model to balance an assembly line in an automotive manufacturing plant consisting of 5 workstations. Conclusions: The experimental results show that the proposed model improved the line efficiency by 15%, which proves that the proposed method has good robustness.
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Czasopismo
Rocznik
Tom
Strony
183--193
Opis fizyczny
Bibliogr. 27 poz., rys., tab.
Twórcy
- Engineering Sciences Laboratory, National School of Applied Sciences, Ibn Tofail University, Kenitra, Morocco
autor
- Engineering Sciences Laboratory, National School of Applied Sciences, Ibn Tofail University, Kenitra, Morocco
autor
- Engineering Sciences Laboratory, National School of Applied Sciences, Ibn Tofail University, Kenitra, Morocco
Bibliografia
- 1. Ahmadi, Salah Eddine Ayoub El, et Laila El Abbadi. 2020. « The Impact of Covid-19 on Connected and non-Connected Production Lines in the Automotive Industry ». In 2020 International Symposium on Advanced Electrical and Communication Technologies (ISAECT), 1 3. Marrakech, Morocco: IEEE. https://doi.org/10.1109/ISAECT50560.2020.9523641
- 2. Baykasoglu, Adil. 2006. « Multi-Rule Multi-Objective Simulated Annealing Algorithm for Straight and U Type Assembly Line Balancing Problems ». Journal of Intelligent Manufacturing 17 (2): 217 32. https://doi.org/10.1007/s10845-005-6638-y
- 3. Baykasoglu, Adil, et Türkay Dereli. 2008. « Two-Sided Assembly Line Balancing Using an Ant-Colony-Based Heuristic ». The International Journal of Advanced Manufacturing Technology 36 (5 6): 582 88. https://doi.org/10.1007/s00170-006-0861-3
- 4. Chica, Manuel, Óscar Cordón, Sergio Damas, et Joaquín Bautista. 2010. « Multiobjective Constructive Heuristics for the 1/3 Variant of the Time and Space Assembly Line Balancing Problem: ACO and Random Greedy Search ». Information Sciences 180 (18): 3465 87. https://doi.org/10.1016/j.ins.2010.05.033
- 5. Deckro, Richard F, et Sarangan Rangachari. 1990. « A Goal Approach to Assembly Line Balancing ». Computers & Operations Research 17 (5): 509 21. https://doi.org/10.1016/0305-0548(90)90055-C
- 6. S. E. A. E. El Ahmadi et L. El Abbadi, « Impact of COVID-19 pandemic on the effectiveness of automotive production lines-case study », Suranaree Journal of Science and Technology, 2023
- 7. El Ahmadi, Salah Eddine Ayoub, et Laila El Abbadi. 2022. « Reducing Flow Time in an Automotive Asynchronous Assembly Line – An application from an automotive factory ». Management and Production Engineering Review. https://doi.org/10.24425/MPER.2022.140880
- 8. EL AHMADI, SALAH EDDINE AYOUB, LAILA EL ABBADI, et MOULAY TAIB BELGHITI. 2019. « State of the art: Simple Assembly Line Balancing Problems in automotive industry and a comparison of the algorithms used ». In . Pilsen, Czech Republic. Erel, Erdal, et Subhash C. Sarin. 1998. « A Survey of the Assembly Line Balancing Procedures ». Production Planning & Control 9 (5): 414 34. https://doi.org/10.1080/095372898233902
- 9. Esmaeilbeigi, Rasul, Bahman Naderi, et Parisa Charkhgard. 2015. « The Type E Simple Assembly Line Balancing Problem: A Mixed Integer Linear Programming Formulation ». Computers & Operations Research 64 (décembre): 168 77. https://doi.org/10.1016/j.cor.2015.05.017
- 10. Fattahi, Parviz, Abdolreza Roshani, et Abdolhassan Roshani. 2011. « A Mathematical Model and Ant Colony Algorithm for Multi-Manned Assembly Line Balancing Problem ». The International Journal of Advanced Manufacturing Technology 53 (1 4): 363 78. https://doi.org/10.1007/s00170-010-2832-y
- 11. Hong, D.S., et H.S. Cho. 1997. « Generation of Robotic Assembly Sequences with Consideration of Line Balancing Using Simulated Annealing ». Robotica 15 (6): 663 73. https://doi.org/10.1017/S0263574797000799
- 12. Hussain, Zahid, et Hamid Jan. 2019. « Establishing Simulation Model for Optimizing Efficiency of CNC Machine Using Reliability-Centered Maintenance Approach ». International Journal of Modeling, Simulation, and Scientific Computing 10 (06): 1950034. https://doi.org/10.1142/S179396231950034X
- 13. Jiao, Jianxin, Arun Kumar, et Wilfried Martin. 2006. « A Web-Based Interactive Advisor for Assembly Line Balancing ». The International Journal of Advanced Manufacturing Technology 27 (11 12): 1192 1201. https://doi.org/10.1007/s00170-004-2319-9
- 14. Jirasirilerd, Ganokgarn, Rapeepan Pitakaso, Kanchana Sethanan, Sasitorn Kaewman, Worapot Sirirak, et Monika Kosacka-Olejnik. 2020. « Simple Assembly Line Balancing Problem Type 2 By Variable Neighborhood Strategy Adaptive Search: A Case Study Garment Industry ». Journal of Open Innovation: Technology, Market, and Complexity 6 (1): 21. https://doi.org/10.3390/joitmc6010021
- 15. Jusop, M, et M F F Ab Rashid. 2015. « A review on simple assembly line balancing type-e problem ». IOP Conference Series: Materials Science and Engineering 100 (décembre): 012005. https://doi.org/10.1088/1757-899X/100/1/012005
- 16. Kilincci, Ozcan. 2010. « A Petri Net-Based Heuristic for Simple Assembly Line Balancing Problem of Type 2 ». The International Journal of Advanced Manufacturing Technology 46 (1 4): 329 38. https://doi.org/10.1007/s00170-009-2082-z
- 17. Kilincci, Ozcan, et G. Mirac Bayhan. 2006. « A Petri Net Approach for Simple Assembly Line Balancing Problems ». The International Journal of Advanced Manufacturing Technology 30 (11 12): 1165 73. https://doi.org/10.1007/s00170-005-0154-2
- 18. Kim, Yeo Keun, Won Seop Song, et Jun Hyuk Kim. 2009. « A Mathematical Model and a Genetic Algorithm for Two-Sided Assembly Line Balancing ». Computers & Operations Research 36 (3): 853 65. https://doi.org/10.1016/j.cor.2007.11.003
- 19. Lai, Lucas K.C., et James N.K. Liu. 2009. « ALBO: An Assembly Line Balance Optimization Model Using Ant Colony Optimization ». In 2009 Fifth International Conference on Natural Computation, 8 12. Tianjian, China: IEEE. https://doi.org/10.1109/ICNC.2009.693
- 20. Lee, Tae Ok, Yeongho Kim, et Yeo Keun Kim. 2001. « Two-Sided Assembly Line Balancing to Maximize Work Relatedness and Slackness ». Computers & Industrial Engineering 40 (3): 273 92. https://doi.org/10.1016/S0360-8352(01)00029-8
- 21. Nearchou, A. C. 2008. « Multi-Objective Balancing of Assembly Lines by Population Heuristics ». International Journal of Production Research 46 (8): 2275 97. https://doi.org/10.1080/00207540600988089
- 22. Roshani, Abdolreza, Parviz Fattahi, Abdolhassan Roshani, Mohsen Salehi, et Arezoo Roshani. 2012. « Cost-Oriented Two-Sided Assembly Line Balancing Problem: A Simulated Annealing Approach ». International Journal of Computer Integrated Manufacturing 25 (8): 689 715. https://doi.org/10.1080/0951192X.2012.664786
- 23. Sabuncuoglu, I., E. Erel, et M. Tanyer. 2000. « Assembly line balancing using genetic algorithms ». Journal of Intelligent Manufacturing 11 (3): 295 310. https://doi.org/10.1023/A:1008923410076
- 24. Saif, Ullah, Zailin Guan, Baoxi Wang, Jahanzeb Mirza, et Shiyang Huang. 2014. « A Survey on Assembly Lines and Its Types ». Frontiers of Mechanical Engineering 9 (2): 95 105. https://doi.org/10.1007/s11465-014-0302-1
- 25. Thangavelu, S. R., et C. M. Shetty. 1971. « Assembly Line Balancing by Zero-One Integer Programming ». A I I E Transactions 3 (1): 61 68. https://doi.org/10.1080/05695557108974787
- 26. Wang, H.S., Z.H. Che, et C.J. Chiang. 2012. « A Hybrid Genetic Algorithm for Multi-Objective Product Plan Selection Problem with ASP and ALB ». Expert Systems with Applications 39 (5): 5440 50. https://doi.org/10.1016/j.eswa.2011.11.041
- 27. Yeh, Din-Horng, et Hsiu-Hsueh Kao. 2009. « A New Bidirectional Heuristic for the Assembly Line Balancing Problem ». Computers & Industrial Engineering 57 (4): 1155 60. https://doi.org/10.1016/j.cie.2009.05.004
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Bibliografia
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