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Modeling and simulation of vertical roller mill using population balance model

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
There are few studies concerning the process simulation of vertical roller mills (VRMs). In this research work, the application of population balance model for simulation of a VRM in a cement clinker grinding circuit was investigated. The residence time distribution (RTD) was measured, and the tank-in-series and Weller models were employed to describe the residence time distribution. Two sampling surveys were carried out on the VRM circuit. The data from the first survey were used for model calibration, and the specific breakage rates were back-calculated. The model parameters obtained were used for simulation of the second survey, and validation of the model. The results showed that the clinker particle spent a short time inside the VRM and the mean residence time is about 67s. The tanks-in series model compares to Weller model was more proper to describe the residence time distributions in the VRM. The simulation results showed that the specific breakage rates increased with increasing particle size. However, the particles larger than 25.4 mm particles sizes are too large to be properly nipped by master rollers. Finally, it can be concluded that the grinding process of the VRM is very well-predictable with the population balance model.
Rocznik
Strony
24--33
Opis fizyczny
Bibliogr. 16 poz., rys., tab.
Twórcy
  • Department of Mining Engineering, Lorestan University, Khorramabad, Iran
  • Department of Mining Engineering, Lorestan University, Khorramabad, Iran
Bibliografia
  • AUSTIN, L.G., KLIMPEL, R.R., LUCKIE, P.T., 1984. Process Engineering of Size Reduction: Ball Milling, AIME, SME, NewYork, USA. SME-AIME New York, USA.
  • FAITLI, J., CZEL, P., 2014. Matrix Model Simulation of a Vertical Roller Mill with High-Efficiency Slat Classifierr. Chemical Engineering & Technology 37, 779–786.
  • FANDRICH, R., GU, Y., BURROWS, D., MOELLER, K., 2007. Modern SEM-based mineral liberation analysis. Int. J. Miner. Process 84, 310–320.
  • FUERSTENAU, D.W., 1992. Comminution: past developments, current innovation and future challenges, in: Proceedings of the International Conference on Extractive Metallurgy of Gold and Base Metals. pp. 15–21.
  • FUJITA, K., SAITO, T., 2006. Unstable vibration of roller mills. Journal of sound and vibration 297, 329–350.
  • JANKOVIC, A., VALERY, W., DAVIS, E., 2004. Cement grinding optimisation. Minerals Engineering 17, 1075–1081.
  • LEVENSPIEL, O., 1962. Chemical reaction engineering, 3rd ed. John Wiley & Sons.
  • MAKOKHA, A.B., MOYS, M.H., BWALYA, M.M., 2011. Modeling the RTD of an industrial overflow ball mill as a function of load volume and slurry concentration. Minerals Engineering 24, 335–340.
  • PALANIANDY, S., AZIZLI, M., AZIZI, M.D.K., 2006. Optimization, Modeling And Simulation Of Vertical Roller Mill In Cement Raw Mix Grinding Circuit. Universiti Sains Malaysia.
  • REICHERT, M., GEROLD, C., FREDRIKSSON, A., ADOLFSSON, G., LIEBERWIRTH, H., 2015. Research of iron ore grinding in a vertical-roller-mill. Minerais Engineering 73, 109–115.
  • REID, K.J., 1965. A solution to the batch grinding equation. Chemical Engineering Science 20, 953–963.
  • SCHAEFER, H.U., 2001. Loesche vertical roller mills for the comminution of ores and minerals. Minerals Engineering 14, 1155–1160.
  • SCHAEFER, H.U., 2003. Loesche mills for the cement industry. ZKG INTERNATIONAL 56, 58–64.
  • SHAHGHOLI, H., BARANI, K., YAGHOBI, M., 2017. Application of perfect mixing model for simulation of vertical roller mills. Journal of Mining and Environment 8, 545–553.
  • VILJOEN, R.M., SMIT, J.T., DU PLESSIS, I., SER, V., 2001. The development and application of in-bed compression breakage principles. Minerals Engineering 14, 465–471.
  • WANG, J.-H., CHEN, Q.-R., KUANG, Y., LYNCH, A.J., ZHUO, J., 2009. Grinding process within vertical roller mills: experiment and simulation. Mining Science and Technology (China) 19, 97–101.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c98dac63-d6b5-4ca7-a0be-ac7d9f23c75d
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