Novel drawing technology for high area reduction manufacturing of ultra-thin brass wires

• Autorzy: Kustra Piotr , Wróbel Mirosław , Dymek Stanisław , Milenin Andrij

Identyfikatory

DOI

10.1007/s43452-023-00677-9

• Języki publikacji: EN

Abstrakty

EN

A significant increase in roughness of dieless-drawn wires due to the strain-induced roughness phenomenon has been documented. For small-diameter wires, even a slight surface relief creates stress concentrations that may contribute to the wire breakage during cold drawing. This, in turn, significantly limits the achievable diameter of the product and the efficiency of drawing process. The present study, however, demonstrates that reducing the wire roughness is possible by combining the dieless and conventional drawing methods. Thus, it is possible to improve the process workability threefold when compared to dieless drawing alone, and the product quality is simultaneously improved. In addition, the surface defects typical to the dieless-drawn wires have been significantly reduced, resulting in an increase in the wire strength. This new combined technology enables a significant reduction in the wire diameter and facilitates an economical large-scale production of ultra-thin wires. In addition, based on the classic drawing and dieless drawing process, a brass wire with a diameter of 0.017 mm has been manufactured. Six times thinner than a human hair, it is believed to be the thinnest long brass wire currently manufactured in the world.

Słowa kluczowe

EN

thin brass wire; dieless drawing; incremental multi-pass dieless drawing; roughness

PL

drut mosiężny; chropowatość; pękanie

• Wydawca: Springer ; Wrocław University of Science and Technology
• Czasopismo: Archives of Civil and Mechanical Engineering
• Rocznik: 2023
• Tom: Vol. 23, no. 3
• Strony: art. no. e144, 2023
• Opis fizyczny: Bibliogr. 35 poz., fot., rys., tab., wykr.

Twórcy

autor

Kustra Piotr

• Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Kraków, Poland

• https://orcid.org/0000-0003-4342-2038

autor

Wróbel Mirosław

• Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Kraków, Poland

• https://orcid.org/0000-0001-5854-0980

autor

Dymek Stanisław

• Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Kraków, Poland

• https://orcid.org/0000-0002-4928-6674

autor

Milenin Andrij

• Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Kraków, Poland

• https://orcid.org/0000-0002-6266-2881

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Uwagi

PL

Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024)