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Investigations of Electro-Discharge Mechanical Machining of Manganese Cast Steels

Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents a study of the hybrid electro-discharge mechanical machining BEDMM (Brush Electro-Discharge Mechanical Machining) with the application of a rotary disk brush as a working electrode. The discussed method enables not only an effective machining with a material removal rate of up to 300 mm3/min but also finishing (with the obtained roughness of Ra < 0.5 μm) of the surfaces of complex-shaped alloys with poor machinability. The analysis of the factors involved in the machining process indicates that its efficiency is determined by electrodischarge. The use of flexible working electrodes makes it possible to apply simple technological instrumentation and results in the simplicity of the process automation. The aim of the study was to obtain quantitative relationships between the parameters of brush electro discharge mechanical machining (BEDMM) and its effects. The presented experimental research results define the effect of the process input parameters on the performance and roughness of machined surfaces obtained for manganese cast steel.
Rocznik
Strony
95--100
Opis fizyczny
Bibliogr. 28 poz., rys., tab., wykr.
Twórcy
  • Kielce University of Technology, Kielce, Poland
autor
  • Kielce University of Technology, Kielce, Poland
Bibliografia
  • [1] Spadło, S., Młynarczyk, P., Depczyński, W., Skowron, E., Mijas, R. (2017). Research on the influence of electron beam welding of titanium alloy microstructure connection, Proceedings of 26th International Conference on Metallurgy and Materials, METAL 2017, (pp: 1939-1944).
  • [2] Młynarczyk, P., Spadło, S., Depczyński, W. (2017). Investigations into the effects of spot welding on thin sheet of superalloys Hastelloy X and Haynes 230®, Proceedings of 26th International Conference on Metallurgy and Materials, METAL 2017, (pp: 1881-1886).
  • [3] Młynarczyk, P., Spadło, S., Depczyński, W. (2015). The Selected Properties of the Connection Superalloy Haynes H 230® using Microwelding, Proceedings of 24th International Conference on Metallurgy and Materials, METAL 2015, (pp: 792-797).
  • [4] Gangadhar, A., Sunmugam, M. S. & Philip, P.K. (1991). Surface modification in electrodischarge processing with a powder compact tool electrode. Wear. 143, 45-55.
  • [5] Lee, H.G., Simao, J., Aspinwall, D.K., Dewes, R.C. & Voice, W. (2004). Electrical discharge surface alloying. Journal of Materials Processing Technology. 149(1-3), 334-340.
  • [6] Baghjari, S.H., Ghaini, F.M., Shahverdi, H.R., Ebrahimnia, M., Mapelli, C. & Barella, S. (2016). Characteristics of electrospark deposition of a nickel-based alloy on 410 stainless steel for purpose of facilitating dissimilar metal welding by laser. The International Journal of Advanced Manufacturing Technology. DOI 10.1007/s00170-016-8668-3.
  • [7] Mohri, N., Saito, N., Tsunekawa, Y. (1993). Metal surface modification by electrical discharge machining with composite electrode, Ann. CIRP 42 (1), (pp: 219-222).
  • [8] Spadło, S., Depczyński, W. & Młynarczyk, P. (2017). Selected properties of high velocity oxy liquid fuel (hvolf) - sprayed nanocrystalline wc-co infralloy(tm) s7412 coatings modified by high energy electric pulse. Metalurgija. 56(3-4), 412-414.
  • [9] Martsynkovskyy, V., Tarelnyk, V., Konoplianchenko, I., Gaponova, O. & Dumanchuk, M. (2020). Technology support for protecting contacting surfaces of half-coupling—Shaft press joints against fretting wear. Lecture Notes in Mechanical Engineering. 2020, 216-225.
  • [10] Sanchez, J.A., Pombo, I., Cabanes, I., Ortiz, R. & Lopez de Lacalle, L.N. (2008). Electrical discharge truing of metal-bonded CBN wheels using single-point electrode. International Journal of Machine Tools and Manufacture. 48, 362-370.
  • [11] Davydov, A.D. & Kozak, J. (1991). Physico-Chemical Principles of Electrochemical Discharge Machining. Surface Engineering and Applied Electrochemistry. 3, 3-13.
  • [12] Dauw, D., Coppenolle Van, B. (1995). On the evolution for EDM research, in: Proc. XI. Int. Seminar Electro-Machining (ISEM), Lausanne, Switzerland, (pp: 133-142).
  • [13] Schumacher, B. (2004). After 60 years of EDM the discharge process remains still disputed, in: Proc. XIV. ISEM, vol. 149, Edinburgh, UK, pp. 376-381.
  • [14] Oniszczuk, D. & Świercz, R. (2012). An investigation into the impact of electrical pulse character on surface texture in the EDM and WEDM process. Advances in Manufacturing Science and Technology. 36(3), 43-53.
  • [15] Nowicki, B., Dmowska, A. & Podolak-Lejtas, A. (2009). Morphology of traces made by individual electric discharge in the EDM. Advances in Manufacturing Science and Technology. 33(4), 5-24.
  • [16] Klocke, F., Lung, D., Antonoglou, G. & Thomaidis, D. (2004). The effects of powder suspended dielectrics on the thermal influenced zone by electrodischarge machiningwith small discharge energies. Journal of Materials Processing Technology. 149, 191-197.
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  • [19] Kunieda, M., Lauwers, B., Rajurkar, K.P., Schumacher, B.M. (2005). Advancing EDM through fundamental insight into the process. CIRP Annals - Manufacturing Technology. 54, 64-87.
  • [20] Albinński, K. (1995). The polarity of electrodes in electrodischarge machining, in: Proc. XI Int. Symposium on Electro-Machining (ISEM), Lausanne, Switzerland (pp: 111-121).
  • [21] Sanchez, J.A., Lopez de Lacalle, L.N., Lamikiz, A. (2002). Bravo Electrical, U. Dimensional accuracy optimisation of multi-stage planetary EDM. International Journal of Machine Tools and Manufacture. 42, 1643-1648.
  • [22] Tamura, T., Kobayashi, Y. (2004) Measurement of impulsive forces and crater formation in impulse discharge, in: Proc. XIV. ISEM, Edinburgh, UK, 2004, (pp: 212-216).
  • [23] Hayakawa, S., Kusafuka, Y., Itoigawa, F., Nakamura, T. (2016). Observation of Material Removal from Discharge Spot in Electrical Discharge Machining. Procedia CIRP2016, 42, (pp: 12-17).
  • [24] Sidhu, H.S., Banwait, S.S. (2014). Analysis and Multi-objective Optimisation of Surface Modification Phenomenon by EDM Process with Copper-Tungsten Semi-sintered P/M Composite Electrodes. American Journal Mechanical Engineering. 2(5), 130-142.
  • [25] Spadło, S., Młynarczyk, P., Depczyński, W. (2015) Investigation of the selected properties of superficial layer alloying with the tungsten electrodes, Proceedings of 24th International Conference on Metallurgy and Materials, METAL 2015, (pp: 863-867).
  • [26] Salcedo, A.T., Arbizu, I.P. & Pérez, C.J.L. (2017). Analytical Modelling of Energy Density and Optimization of the EDM Machining Parameters of Inconel 600. Metals. 7, 166.
  • [27] Świercz, R. & Oniszczuk-Świercz, D. (2017). Experimental Investigation of Surface Layer Properties of High Thermal Conductivity Tool Steel after Electrical Discharge Machining. Metals. 7(12), 550. DOI:10.3390/met7120550.
  • [28] Świercz, R., Oniszczuk-Świercz, D. (2017). Influence of electrical discharge pulse energy on the surface integrity of tool steel 1.2713, Proceedings of 26th International Conference on Metallurgy and Materials, METAL 2017, (pp: 1450-1455).
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c79f3891-dd8b-4844-8506-51af6b993353
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