Microplasma-sprayed multilayer coatings for electric heating elements

• Autorzy: Kaliuzhnyi Sergii , Alontseva Dayra , Voinarovych Sergey , Kyslytsia Oleksandr , Khozhanov Aleksandr , Łatka Leszek , Faizrakhmanov Zulfat , Bektasova Gulsym

Identyfikatory

DOI

10.2478/msp-2022-0049

• Języki publikacji: EN

Abstrakty

EN

The paper presents new results on the application of microplasma spraying (MPS) for manufacturing electric heating elements (EHEs) consisting of a St3 steel plate (the substrate) with a sprayed electrically insulating Al₂O₃ sublayer (400±50 μm thick) and TiO₂ electric heating tracks (4 mm width; 150±50 μm thickness). Measurements of the temperature of the multilayer coating with a thermal imager enabled determination of the temperature distribution over the surface of the EHE. The electric strength and conductivity tests showed the efficiency of the sprayed EHEs up to a temperature of 200°C. The results of analysis of the causes of material losses during MPS of electric heating tracks (TiO₂) are presented, and the optimal parameters for efficient MPS of coatings in the form of narrow tracks on steel substrates are determined. Using regression analyses, the equation for the influence of MPS parameters on the coating transfer efficiency (CTE) is obtained. Process parameters such as the electric current and the plasma-forming gas flow rate have been found to have the greatest influence on the CTE. In the experiment, a high efficiency of the sprayed material during MPS of electric heating tracks of TiO₂ powder was established (the maximum CTE reached 89%), which indicates the prospects for using MPS technology in the production of EHEs for DC electric heating and for maintaining the temperature of product surfaces up to 200°C.

Słowa kluczowe

EN

microplasma spraying; electric heating element; multilayer coating; coating transfer efficiency

• Wydawca: De Gruyter
• Czasopismo: Materials Science Poland
• Rocznik: 2022
• Tom: Vol. 40, No. 4
• Strony: 158--170
• Opis fizyczny: Bibliogr. 29 poz., rys., tab.

Twórcy

autor

Kaliuzhnyi Sergii

• Department of Protective Coatings, E.O. Paton Electric Welding Institute, National Academy of Sciences of Ukraine, 11 Kazymyr Malevich Street, Kyiv 03150, Ukraine

autor

Alontseva Dayra

• School of Information Technologies and Intelligent Systems, D. Serikbayev East Kazakhstan Technical University, 69 Protozanov Street, Ust-Kamenogorsk 070004, Kazakhstan

autor

Voinarovych Sergey

• Department of Protective Coatings, E.O. Paton Electric Welding Institute, National Academy of Sciences of Ukraine, 11 Kazymyr Malevich Street, Kyiv 03150, Ukraine

autor

Kyslytsia Oleksandr

• Department of Protective Coatings, E.O. Paton Electric Welding Institute, National Academy of Sciences of Ukraine, 11 Kazymyr Malevich Street, Kyiv 03150, Ukraine

autor

Khozhanov Aleksandr

• School of Information Technologies and Intelligent Systems, D. Serikbayev East Kazakhstan Technical University, 69 Protozanov Street, Ust-Kamenogorsk 070004, Kazakhstan

autor

Łatka Leszek

• Department of Metal Forming, Welding and Metrology, Faculty of Mechanical Engineering, University of Science and Technology, Wrocław 50370, Poland

autor

Faizrakhmanov Zulfat

• School of Information Technologies and Intelligent Systems, D. Serikbayev East Kazakhstan Technical University, 69 Protozanov Street, Ust-Kamenogorsk 070004, Kazakhstan

autor

Bektasova Gulsym

• Department of Physics, Faculty of Natural Sciences and Technology, S.Amanzholov East Kazakhstan University, 30 Gvardeiskya St., Ust-Kamenogorsk 070002, Kazakhstan

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Uwagi

Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).