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Effect of Die Wall Lubrication on High Velocity Compaction Behavior and Sintering Properties of Fe-Based PM Alloy

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Fe-based PM alloy powder of Fe-2.5Ni-0.5Mo-2Cu-0.4C was pressed by high velocity compaction combined with die wall lubrication, and the effect of die wall lubrication on high velocity compaction behavior and sintering properties of the Fe-based PM alloy were studied. The results indicate that the impact force, green density, sintered density of samples increase with the augment of the impact velocity and die wall lubrication. Compared with that without die wall lubrication, the green density and sintered density of the sample with die wall lubrication are about 0.07-0.12 g/cm3 and 0.08~0.11 g/cm3 higher at the same impact velocity, respectively, while the ejection force of the die wall lubricated sample is much smaller, and reduced about 26%~36%. The green compact with die wall lubrication has much fewer porosity than that without die wall lubrication, and more mechanical bonding and cold welding regions are observed. The sintered samples mainly consists of gray pearlite and white ferrite, and more pearlite is observed in the sintered sample with die wall lubrication.
Twórcy
autor
  • Nanjing University of Aeronautics and Astronautics, College of Material Science & Technology Nanjing 210016, Peoples Republic Of China
  • Jiangsu Automobile Powder Metallurgy Engineering Technology Research Center, Changshu 215534, Peoples Republic of China
autor
  • Nanjing University of Aeronautics and Astronautics, College of Material Science & Technology Nanjing 210016, Peoples Republic Of China
autor
  • Nanjing University of Aeronautics and Astronautics, College of Material Science & Technology Nanjing 210016, Peoples Republic Of China
  • Jiangsu Automobile Powder Metallurgy Engineering Technology Research Center, Changshu 215534, Peoples Republic of China
autor
  • Nanjing University of Aeronautics and Astronautics, College of Material Science & Technology Nanjing 210016, Peoples Republic Of China
autor
  • Nanjing University of Aeronautics and Astronautics, College of Material Science & Technology Nanjing 210016, Peoples Republic Of China
autor
  • Nanjing University of Aeronautics and Astronautics, College of Material Science & Technology Nanjing 210016, Peoples Republic Of China
autor
  • Jiangsu Automobile Powder Metallurgy Engineering Technology Research Center, Changshu 215534, Peoples Republic of China
  • Changshu Huade Powder Metallurgy Co., Ltd, Changshu 215534, Peoples Republic of China
Bibliografia
  • [1] M. Javanbakht, M. J. Hadianfard, E. Salahinejad, Microstructure and mechanical properties of a new group of nanocrystalline medical-grade stainless steels prepared by powder metallurgy, Journal of Alloys and Compounds 624, 17-21 (2015).
  • [2] D. H. Liu, X. T. Qian, New Progress of Automobile Iron-based Powder Metallurgy Parts, Metal Materials and Metallurgy Engineering 41 (4), 52-56 (2013).
  • [3] G. Falleur, S. Shah, F. Hanejko, S. Patel, Production of high density PM automotive components utilizing advanced warm die compaction technology, Powder Metallurgy Technology 35 (1), 73-78 (2017).
  • [4] H. G. Rutz, F. G. Hanejko, High density processing of high performance ferrous materials, The International Journal of Powder Metallurgy 31 (1), 9-17 (1995).
  • [5] J. Z. Wang, X. H. Qu, H. Q. Yin, High velocity compaction of ferrous powder, Powder Technology 192, 131-136 (2009).
  • [6] Y. Y. Li, T. L. Ngai, D. T. Zhang, Y. Long, W. Xia, Effect of die wall lubrication on warm compaction powder metallurgy, Journal of Materials Processing Technology 129, 354-358 (2002).
  • [7] S. H. Cao, X. P. Lin, J. Y. Li, Y. Y. Li, M. Shao, Research on die wall lubricated warm compaction, Materials Reports 18 (10), 85-88 (2004).
  • [8] Z. Y. Xiao, M. Y. Ke, L. Fang, M. Shao, Y. Y. Lia, Die wall lubricated warm compacting and sintering behaviors of pre-mixed Fe-Ni-Cu-Mo-C powders, Journal of Materials Processing Technology 209, 4527-4530 (2009).
  • [9] H. Zhang, L. Zhang, G. Dong, Z. Liu, M. Qin & X. Qu, Effects of warm die on high velocity compaction behaviour and mechanical properties of iron based PM alloy, Powder Metallurgy 59 (2), 100-106 (2016).
  • [10] S. C. Deng, Z. Y. Xiao, J. Chen, F. B. Zhang, Y. Xu, Investigation on Fe-2Cu-1C powder forming by high velocity compaction with die-wall lubrication, Powder metallurgy industry 19 (6), 28-32 (2009).
  • [11] D. F. Khan, H. Q. Yin, H. Li, Z. Abideen, Asadullah, X. H. Qu, M. Ellahi, Effect of impact force on Ti-10Mo alloy powder compaction by high velocity compaction technique, Materials and Design 54, 149-153 (2014).
  • [12] M. J. Yi, H. Q. Yin, X. H. Qu, J. Z. Wang, S. Y. Zhou, X. J. Yuan, Influence of force and stress wave on the quality of green compacts in high velocity compaction, Powder Metallurgy Technology 27 (3), 207-211 (2009).
  • [13] Z. S. Zheng, Q. W. Xu, Y. P. Zhu, X. H. Qu, Characteristics analysis of stress-strain curves of metal powers during high velocity compaction process, The Chinese Journal of Nonferrous Metals 21 (4), 888-893 (2011).
  • [14] S. J. Guo, Y. Chi, F. Meng, X. Yang, Compaction equation for high velocity compact shaping of powder metallurgy, Materials Science and Engineering of Powder Metallurgy 11 (1), 24-27 (2006).
  • [15] L. Zhang, Y. Z. Lu, J. Shao, Y. B. Zhang, Z. W. Liu, X. H. Qu, Study on high velocity compaction and sintering behaviour of bonding treated ferrous powder, Powder Metallurgy Technology 30 (1), 57-62 (2012).
  • [16] Y. Y. Li, J. H. Li, T. L. Ngai, W. Xia, W. P. Chen, Effect of the admixed lubricant content on die wall lubrication in warm compaction, Powder Metallurgy Technology 22 (6), 341-344 (2004).
  • [17] Z. Y. Xiao, J. H. Zhang, L. P. Wen, Y. B. Wu, Y. Y. Li, Study on sintering behaviors of warm compacted Fe-2Ni-2Cu-1Mo-1C material in die wall lubrication, Powder Metallurgy Technology 25 (1), 27-30 (2007).
  • [18] H. Z. Zhang, L. Zhang, G. Q. Dong, Z. W. Liu, M. L. Qin, X. H. Qu, Y. Z. Lu, Effects of annealing on high velocity compaction behavior and mechanical properties of iron-base PM alloy, Powder Technology 288, 435-440 (2016).
  • [19] Z. L. Liu, H. H. Zhang, X. Q. Liu, Y. Zheng, X. Huang, D. H. Zou, Effects of diffusion alloying on the microstructure and properties of TiC-reinforced Fe-based PM materials, International Journal of Materials Research 107 (12), 1082-1090 (2016).
Uwagi
EN
1. This study is financially supported by Enterprises Postdoctoral Program of 2018 Jiangsu Province’s Double Creative Plan, China Postdoctoral Science Foundation funded project (Grant No. 2018M630555), Suzhou City Industrial Technology Innovation Project (Grant No. SGC201539), and A Project Funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions.
PL
2. Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c75da3fc-b946-41f5-bc0f-0cec83f7e1df
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