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Purpose: The paper presents the results of the investigations of influence of the amorphous polystyrene (PS) processing on the diversity of the internal stresses observed in the injection moulded piece. Design/methodology/approach: For the tests, the standardized mould piece designed for the investigations of the processing shrinkage of thermoplastics materials has been used. The samples have been prepared using the Design of Experiment (DoE) theory. The state of internal stresses has been analysed by means of photoelastic method (used stress viewer equipment) on the basis of the layout and size of the isochromatics (fields with the same colour), which determine the mould piece’s areas where the same value for the difference of main tensions. In the article the results of investigations of influence of 5 chosen processing parameters such as injection temperature Tw, mould temperature Tf, clamping pressure pd, cooling time tch and the injection speed vw on the changes in isochromatics layout as a determinant for diversity of internal stresses in injection moulded pieces have been presented. Findings: The performed investigations of the influence of injection conditions on the state of internal stresses reached for injection mould pieces were to determine the parameters of injection at which the achieved state of the stresses in the mould piece (described by the difference of main tensions) will show the lowest values. Practical implications: Effects of examinations of influence of processing conditions on residual stress in injection molded parts (presented in the article) could find practical application in polymer industry, both small and large enterprises. Originality/value: New approach to fast estimation of value of residual stresses were present in the paper.
Wydawca
Rocznik
Tom
Strony
171--174
Opis fizyczny
Bibliogr. 17 poz., rys., tab.
Twórcy
autor
- Institute of Polymer Processing and Production Management, Czestochowa University of Technology, Al. Armii Krajowej 19c, 42-200 Czestochowa, Poland
autor
- Institute of Polymer Processing and Production Management, Czestochowa University of Technology, Al. Armii Krajowej 19c, 42-200 Czestochowa, Poland
Bibliografia
- [1] W. Bachmacz, K. Werner, Strenght of materiale, Częstochowa University Press, Częstochowa 2002
- [2] X. Chen, Y. C. La, , D. Q. Li, Analysis of thermal residua stress in plastics injection molding, Journal of Materials Processing Technology, vol. 101, 2000, p. 275-280
- [3] F. Johannaber, Injection molding machines, Plastech, Warszawa 2000
- [4] R. Kamal, Varela A., Control of part weight In injection holding of amorphous thermoplastics, Polymer Engineering and Science, vol. 39, nr 5, 1999, p. 940-952
- [5] R. Kamal, R. Lai-Fook, Residual thermal stresses in injection moldings of thermoplastics, Polymer Engineering and Science, vol. 42, nr 5, 2002
- [6] J. Lange, S. Toll, J.A. Manson, Residual stress build-up in thermoset films cured below their ultimate glass transition temperature, Polymer, vol. 38, nr 4, 1997, s. 809-815
- [7] Y. Lee, T. Kwon, Numerical study of residual stress and birefringence in injection molede parts, The Polymer Processing Society, PPS-17 Conference Proceedings, Montreal, Canada 2001
- [8] J. Stupnicki, Technical mechanics, Optical methods of researches In mechanics, PWN, Warszawa 1984
- [9] W. Szlezyngier, Methods of polymer testing, Rzeszów University Press, Rzeszów 1992
- [10] M. Vincent, T. Giroud, Evaluation of residua stress In injection molded thermoplastics and fiber reinforced thermoplastics, Polymer Processing Society PPS 15th, Hertogenbosch, Holland 1999
- [11] Y.B. Lee, T.H. Kwon, Modeling and numerical simulation of residua stress and birefringence In injection molded center-gated disks, Journal of Materials Processing Technology 111, 2001, p. 214-218
- [12] S.B. Singh, S. Ray, Newly proposed yield criterion for residual stress and steady state creep in an anisotropic composite rotating disc, Journal of Materials Processing Technology 143-144, 2003, p. 623-628
- [13] X. Chen, Y.C. Lam, D.Q. Li, Analysis of thermal residua stress in plastic injection molding, Journal of Materials Processing Technology 101, 2000, p. 275-280
- [14] K.K. Kabanemi, H. Vaillancourt, H. Wang, Salloum G., Residual stresses, shrinkage, and warpage of complex injection moulded products: numerical simulation and experimental validation, Polymer Engineering Science, 38 (1), 1998, p. 21
- [15] J. Grum, R. Šturm, A new experimental technique for measuring strain and residual stresses during a laser remelting process, Journal of Materials Processing Technology 147, 2004, p. 351-358
- [16] G. Kansal, P.N. Rao, S.K. Atreya, Study: temperature and residual stress in an injection moulded gear, Journal of Materials Processing Technology 108, 2001, p. 328-337
- [17] A. Fazal, M. Arif, Numerical prediction of plastic deformation and residual stresses induced by laser shock processing, Journal of Materials Processing Technology 136, 2003, p. 120-138
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c6c99b5e-40c7-405d-89bd-2ec29e522366
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