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Analysis of weld bead characteristics on GMAW by changing wire electrode geometry

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Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Welding is one of the important processes for the manufacture of a wide variety of products. Most of the manufactured products have to be produced by welding due to its greater productivity and economical viability. Still quality has to be enhanced in the products. To attain the perfect quality in weld a new attempt has been tried out while existing process are being optimized. In this direction, the conventional Gas Metal Arc Welding (GMAW) has been developed to encourage high welding performance variant. Influence of changing filler metal geometry is one of the ways to improve the capability of giving high deposition rate and penetration. Accordingly, a flat wire arc welding system has been developed and weld bead characteristic has been investigated. The overall results show that, the proposed technique of changing wire electrode geometry can be used effectively to improve the weld bead characteristics. In this article, how does a change in electrode geometry contribute to the weld quality in manufacturing industries, is well- verified by experimental results, which are also explored here.
Rocznik
Strony
49--58
Opis fizyczny
Bibliogr. 17 poz., rys., tab.
Twórcy
autor
  • Department of Mechanical Engineering, PSG College of Technology, Coimbatore - 641 004, Tamilnadu, India
autor
  • Department of Mechanical Engineering, Amrita School of Engineering, Coimbatore, Amrita Vishwa Vidyapeetham, Amrita University, India
Bibliografia
  • [1] Welding, brazing and soldering, ASM Handbook (ASM International) 6 (1993) 306.
  • [2] K.H. Li, J. Chen, Y.M. Zhang, Double-electrode GMAW process and control, Welding Journal 86/8 (207) 231-237.
  • [3] K.H. Li, Y.M. Zhang, Metal transfer in doubleelectrode gas metal arc welding, Journal of Manufacturing Science and Engineering, Transactions of the ASME 129/6 (2007) 991-999.
  • [4] A. Schneider, H. Zimmer, Physikfr Ingenieure, Band 1: Mechanik, Wrme, Elektrizitt und Magnetismus VEB Fachbuchverlag, Leipzig, 1987, 457.
  • [5] K. Lunze, Einführung in die Elektrotechnik, VEB Verlag Technik, Berlin, 1988, 260.
  • [6] U. Dilthey, K. Willms, H. Heuser, G. Sandner, MSGSchweißen und MSG-Löten von unlegierten Stählen mit Bandelektroden, DVS-Berichte Band 232: Große Schweißtechnische Tagung, Magdeburg, 2004, 111-116.
  • [7] D. Dzelnitzki, Using flat wire in GMAW, Practical Welding Today 8 (2005).
  • [8] S. Karuthapandi, R. Murugan, P.K. Palani, Study and analysis of macrostructure characteristics on FCAW with use of flat wire electrode and by optimizing process parameter using Taguchi method and regression analysis, High Temperature Material Processes: An International Quarterly of High Technology Plasma Processes (2016).
  • [9] K.H. Li, Y.M. Zhang, Consumable Double-Electrode GMAW - Part 1: The Process, Welding Research, Welding Journal 87 (2008) 11-15.
  • [10] M. Singla, D. Singh, D. Deepak, Parametric Optimization of Gas Metal Arc Welding Processes by Using Factorial Design Approach, Journal of Minerals and Materials Characterization and Engineering 9/4 (2010) 353-363.
  • [11] J. Nadzam, F. Armao, L. Byall, D. Kotecki, Gas Metal Arc Welding Guidelines, Consumable Research and Development Duane Miller, Design and Engineering Services, the Lincoln Electric Company.
  • [12] Article, GMA welding using flat-wire electrodes, Fronius.
  • [13] F. Lambiase, Prediction of geometrical profile in slit rolling pass, International Journal of Advanced Manufacturing Technology 71 (2014) 1285-1293.
  • [14] Y.S. Kim, D.M. Mckelligot, T.W. Eager, Analyses of electrode heat transfer in gas metal arc welding, Welding Journal Home 70 (1991) 20-31.
  • [15] Z. Bingul, G.E. Cook, A Real-Time Prediction Model of Electrode Extension for GMAW, IEEE/ASME Transactions on Mechatronics 11/1 (2006) 47-54.
  • [16] J. Tusek, I. Skrbec, Magnetic force on the welding Arc, lnformacije MlDEM 36 (2006) 44-50.
  • [17] G. Dean, Optimization of metal transfer and fusion using current control in dip transfer GMAW, PhD thesis, School of Electrical, Computer and Engineering, University of Wollongong, 2003.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c6760de9-e9dd-43b4-978e-d5f163e21341
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