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Method for testing modern common rail piezoelectric fuel injectors

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Języki publikacji
EN
Abstrakty
EN
The paper presents the author's own method for testing piezoelectric common rail fuel injectors, which for many years were considered non-repairable components. This was mainly due to the lack of availability of spare parts and dedicated measuring equipment, enabling full diagnostics under test bench conditions. As a result, their workshop and laboratory servicing was very limited, as effective disassembly concerned basically only the plunger and barrel assembly (needle with nozzle) for selected reference models. The situation has now improved to such an extent that an author’s own regeneration procedure has been proposed with the replacement of the most important controls and actuators. The tests were carried out on the example of Siemens VDO Continental PCR 2.3 fuel injectors from one engine, listing the most important stages of this process, including the correction of fuel dosage and returns.
Czasopismo
Rocznik
Strony
31--36
Opis fizyczny
Bibliogr. 22 poz., il. kolor., fot.
Twórcy
  • Department of Automotive Engineering, West Pomeranian University of Technology in Szczecin, Poland
Bibliografia
  • [1] CORBETT, P.J., MCINTOSH, A.J.S., GEE, M. et al. Use of ionic liquids to minimize sodium induced internal diesel injector deposits (IDIDs). Molecular Systems Design & Engineering. 2018, 3, 397-407. https://doi.org/10.1039/C7ME00110J
  • [2] CHOMIK, Z., ŁAGOWSKI, P. The analysis of mechanical damage of Common Rail injectors. Journal of Research and Applications in Agricultural Engineering. 2019, 64(1), 13-20.
  • [3] CZAJKA, J., PIELECHA, I., WISŁOCKI, K. A comparative analysis of diesel fuel injection parameters in piezoelectric and electromagnetic fuel injectors. Combustion Engines. 2009, 138(3), 54-63. https://doi.org/10.19206/CE-117177
  • [4] EGGER, K., WARGA, J., KLÜGL, W. New common rail injection system with piezo actuation for diesel passenger cars. MTZ worldwide. 2002, 63(9), 14-17.
  • [5] GÜNTHER, H. Common-Rail-Systeme in der Werkstattpraxis. Technik, Prüfung, Diagnose, 4th ed., Krafthand Verlag Walter Schultz GmbH. 2012, Bad Wörihofen.
  • [6] IDZIOR, M., BOROWCZYK T., KARPIUK, W. et al. Możliwości badania stanu technicznego nowoczesnych wtryskiwaczy silników o zapłonie samoczynnym. Logistyka. 2011, 3, 933-942.
  • [7] IGNACIUK, P., GIL, L. Damages to injectors in diesel engines. Advances in Science and Technology Research Journal. 2014, 21(8), 58-61. https://doi.org/10.12913/22998624.1091880
  • [8] JAKÓBIEC, J., WADRZYK, M., CIEŚLIKOWSKI, B. et al. The process of deposit formation on piezoelectric injector of common rail fuel injection system. Journal of Research and Applications in Agricultural Engineering. 2017, 62(1), 48-54.
  • [9] KACZOROWSKI, M., PILEWSKI, Z. Wtryskiwacze piezoelektryczne - pionierzy wysokich ciśnień do 2500 barów. Bosch Autospec. 2017, 65(3), 7-10.
  • [10] KONIECZNY, Ł., ADAMCZYK, B., ADAMCZYK, G. Diagnostyka i regeneracja wtryskiwaczy CR. Zeszyty Naukowe Politechniki Śląskiej. Seria: Transport, 2015, 86, 65-73.
  • [11] KÖTEN, H., GUNES, E.C., GUNER, K. Piezo-actuated common rail injector structure and efficient design. Journal of Energy Systems. 2018, 2(1), 97-114. https://doi.org/10.30521/jes.453560
  • [12] KRIVTSOV, S.N., KRIVTSOVA, T.I. Variations in health of piezoelectric elements of the Common Rail electric hydraulic nozzles in the operating conditions. IOP Conference Series: Materials Science and Engineering. 2021, 1061, 1-8. https://doi.org/10.1088/1757-899X/1061/1/012022
  • [13] LEE, Y., LEE, C.H. Development of diesel piezo injector driver using microcontrollers. ARPN Journal of Engineering and Applied Sciences. 2018, 13(18), 4860-4865.
  • [14] MEGA TESTER V3. Software instruction manual version 3.0. The private company "Open System". 2019, Khmelnitsky.
  • [15] SATKOSKI, C.A., SHAVER, G.M., MORE, R. et al. Dynamic modeling of a piezoelectric actuated fuel injector. Proceedings of the 2009 IFAC Workshop on Engine and Powertrain Control, Simulation and Modeling IFP. 2009, 235-240. http://doi.org/10.3182/20091130-3-FR-4008.0048
  • [16] SHASHANK, M. Piezoelectric diesel injectors & emission control. International Journal of Science and Research. 2015, 4(1), 1-3.
  • [17] STĘPIEŃ, Z. A study of factors influencing the formation of harmful deposits in the diesel engine injectors. Eksploatacja i Niezawodność - Maintenance and Reliability. 2017, 19(3), 331-337. http://dx.doi.org/10.17531/ein.2017.3.3
  • [18] STOECK, T. Application of the experimental design technique in fuel dose adjustment of common rail injector. Combustion Engines. 2019, 179(4), 210-215. https://doi.org/10.19206/CE-2019-435
  • [19] STOECK, T. Methodology of testing common rail fuel injectors witch the use of Gauss`s formulas. Combustion Engines. 2021, 184(1), 11-15. https://doi.org/10.19206/CE-133505
  • [20] URBAN, J. Study of the car fifth TDI-PCR-2L diesel engine with selective catalytic reduction medial load. Journal of KONES Internal Combustion Engines. 2005, 12, 3-4.
  • [21] VDO. CR injector test and Repair. Manual Version 1.21. Continental Trading GmbH, 2014, Schwalbach.
  • [22] ZAJĄC, G., KACZOR, G. Analiza niezawodności wtryskiwaczy. Technical Transactions. Mechanics, Czasopismo Techniczne. Mechanika. 2012, 14(7-M), 327-334.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c48537e1-887c-4b7a-bd62-0b2f5412a9a1
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