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A New Method of Flanges Extrusion in Hollow Products – Analysis of the Limiting Phenomena

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents an innovative method of metal forming of hollow flanged elements. In this process, flanges are formed using a movable sleeve, which moves in the opposite direction to the punch. The movement of the sleeve causes a closed impression to open, due to which the flange is also formed in a semi-free impression. The tube billets were made of the 42CrMo4 grade steel deformed under the cold metal forming conditions. The calculations were conducted using the finite elements method in Deform-2D/3D. Various technological parameters of the process were analysed, among others the diameter of the flange and the initial height of the impression of the movable sleeve. On the basis of the obtained results, the limiting phenomena of the process were determined and the influence of the analysed technological parameters on these phenomena were presented.
Twórcy
  • Mechanical Engineering Faculty, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, Poland
  • Mechanical Engineering Faculty, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, Poland
  • Mechanical Engineering Faculty, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, Poland
  • Mechanical Engineering Faculty, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, Poland
Bibliografia
  • 1. Tomczak J. and Pater Z. Analysis of metal forming process of a hollowed gear shaft. Metalurgija, 51(4), 2012, 497–500.
  • 2. Pater Z., Gontarz A., Tomczak J. and Bulzak T. Producing hollow drive shafts by rotary compression. Archives of Civil and Mechanical Engineering, 15(4), 2015, 917–924.
  • 3. Bartnicki J., Tomczak J. and Pater Z. Limits of the process of rotational compression of hollow stepped shafts. Materials, 12(18), 2019, 1–15.
  • 4. Pater Z., Lis K. and Walczuk-Gągała P. Numerical analysis of the cross-wedge of a hollow rail axle. Advances in Science and Technology Research Journal, 14(1), 2020, 145–153.
  • 5. Teramae T., Manabe K., Ueno K., Nakamura K. and Takeda H. Effect of material properties on deformation behavior in incremental tube-burring process using a bar tool. Journal of Materials Processing Technology, 191(1–3), 2007, 24–29.
  • 6. Yang C., Wen T., Liu L.T., Zhang S. and Wang H. Dieless incremental hole-flanging of thin-walled tube for producing branched tubing. Journal of Materials Processing Technology, 214(11), 2014, 2461–2467.
  • 7. Alves L.M, Gameiro J., Silva C.M.A. and Martins P.A.F. Sheet-bulk forming of tubes for joining applications. Journal of Materials Processing Technology, 240, 2017, 154–161.
  • 8. Alves L.M., Afonso R.M., Silva C.M.A. and Martins P.A.F. Joining tubes to sheets by boss forming and upsetting. Journal of Materials Processing Technology, 252, 2018, 773–781.
  • 9. Alves L.M., Afonso R.M., Silva C.M.A. and Martins P.A.F. Joining by sheet-bulk forming of tubes to sheets. Procedia Manufacturing, 15, 2018, 1322–1329.
  • 10. Afonso R.M., Alves L.M. and Martins P.A.F. Joining by boss forming of rods and tubes to sheets. Journal of Advanced Joining Processes, 1, 2020, 100001.
  • 11. Winiarski G., Gontarz A. and Samołyk G. Flange formation in aluminium alloy EN AW 6060 tubes by radial extrusion with the use of a limit ring. Archives of Civil and Mechanical Engineering, 19(4), 2019, 1020–1028.
  • 12. Alves L.M., Afonso R.M., Silva C.M.A. and Martins P.A.F. Boss forming of annular flanges in thin-walled tubes. Journal of Materials Processing Technology, 250, 2017, 182–189.
  • 13. Zhu S., Zhuang X., Zhu Y. and Zhao Z. Thickening of cup sidewall through sheet-bulk forming with controllable deformation zone. Journal of Materials Processing Technology, 262, 2018, 597–604.
  • 14. Zhu S., Zhuang X., Xu D., Zhu Y. and Zhao Z. Flange forming at an arbitrary tube location through upsetting with a controllable deformation zone. Journal of Materials Processing Technology, 273, 2019, 116230.
  • 15. Winiarski G. and Gontarz A. Numerical and experimental study of producing two-step flanges by extrusion with a movable sleeve. Archives of Metallurgy and Materials, 62(2), 2017, 495–499.
  • 16. Winiarski G., Bulzak T., Wójcik Ł. and Szala M. Effect of tool kinematics on tube flanging by extrusion with a moving sleeve. Advances in Science and Technology Research Journal, 13(3), 2019, 210–216.
  • 17. Winiarski G., Bulzak T., Wójcik Ł. and Szala M. Numerical analysis of a six stage forging process for producing hollow flanged parts from tubular blanks. Advances in Science and Technology Research Journal, 14(1), 2020, 201–208.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c465c7e8-3d4c-4976-a9ac-8ef4606ca773
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