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Abstrakty
Welding processes involving the use of flux-cored wires are becoming increasingly popular, particularly in shipbuilding as well as in off-shore and civil engineering. The article presents characteristics of the welding process, its areas of application as well as advantages and disadvantages (e.g. necessity of ensuring appropriate conditions for the storage of filler metal wires). The satisfaction of quality-related requirements concerning welded joints necessitates controlling the quality of flux-cored wires as their condition (apart from welding conditions) is one of the most important factors affecting the welding process and the quality of joints. The analysis of related reference publications and individual study revealed that the storage of wires under conditions inconsistent with requirements specified by producers affects welding process stability and weld deposit properties. Visual tests (VT) tasked with assessing the quality of wire surface do not always provide sufficient information as regards the usability of filler metal wires in welding processes.
Czasopismo
Rocznik
Tom
Strony
37--45
Opis fizyczny
Bibliogr. 22 poz., rys., tab.
Twórcy
autor
- Politechnika Gdańska, Wydział Inżynierii Mechanicznej i Okrętownictwa (Gdańsk University of Technology, Faculty of Mechanical Engineering and Ship Technology) EkoTech Center
autor
- Politechnika Gdańska, Wydział Inżynierii Mechanicznej i Okrętownictwa (Gdańsk University of Technology, Faculty of Mechanical Engineering and Ship Technology) EkoTech Center
autor
- Politechnika Gdańska, Wydział Inżynierii Mechanicznej i Okrętownictwa (Gdańsk University of Technology, Faculty of Mechanical Engineering and Ship Technology) EkoTech Center
autor
- Politechnika Gdańska, Wydział Elektroniki, Telekomunikacji i Informatyki (Gdańsk University of Technology, Faculty of Electronics, Telecommunications and Informatics)
autor
- Politechnika Gdańska, Wydział Inżynierii Mechanicznej i Okrętownictwa (Gdańsk University of Technology, Faculty of Mechanical Engineering and Ship Technology) EkoTech Center
autor
- Politechnika Gdańska, Wydział Inżynierii Mechanicznej i Okrętownictwa (Gdańsk University of Technology, Faculty of Mechanical Engineering and Ship Technology) EkoTech Center
Bibliografia
- [1] Cardoso A., Assunção E., Pires I.: Study of a hardfacing flux-cored wire for arc directed energy deposition applications. The International Journal of Advanced Manufacturing Technology, 2022, vol. 118, no. 9, pp. 3431–3442.
- [2] Huang S., Long W., Lu Q., Jiu Y., Zhong S., Bao L., Zhao Y.: Research on the corrosion resistance of Cu-Al joints brazed with flux-cored Zn-2Al filler metal. Materials Research Express, 2019, vol. 6, no. 5, p. 056560.
- [3] Xie W.P., Liu R.P., Wang H., Wei Y.H.: Effect of Deoxidizer on Microstructure and Mechanical Properties of Micro-Slag Gas-Shielded Flux-Cored Wire. Met. Mater. Int. 2022, vol. 28, pp. 1184–1194.
- [4] Trembach B., Grin A., Subbotina V., Vynar V., Knyazev S., Zakiev V., Trembach I., Kabatskyi O.: Effect of exothermic addition (CuO-Al) on the structure, mechanical properties and abrasive wear resistance of the deposited metal during self-shielded flux-cored arc welding. Tribology in Industry, 2021, vol. 43, no. 3, pp. 452–464.
- [5] Zhang M., Wu S., Zhang Q., Wu T., Hong B., Xiao Y., Qian J., Yin F.: Corrosion Behavior of Weathering Steel Q450NQR1 and Welded Metal using Flux-Cored Wire in 0.01 mol/L NaHSO3 Solution. Int. J. Electrochem. Sci, 2020, vol. 15, pp. 8156–8170.
- [6] Rodrigues L.A.S., Loayza C.R., Borges D.J.A, Baia P., Freitas E.N., Braga E.M.: Welding procedures influence analysis on the residual stress distribution and distortion of stiffened panels welded via robotized FCAW. Thin-Walled Structures, 2019, vol. 141, pp. 175–183.
- [7] Çevik B.: The effect of pure argon and mixed gases on microstructural and mechanical properties of S275 structural steel joined by flux-cored arc welding. Kovove Materialy, 2018, vol. 56, no. 2, pp. 81–87.
- [8] Harwig D., Longenecker D.P., Cruz J.: Effects of welding parameters and electrode atmospheric exposure on the diffusible hydrogen content of gas shielded flux cored arc welds. Welding Journal, 1999, vol. 78, pp. 314–321
- [9] Świerczyńska A.: Effect of storage conditions of rutile flux cored welding wires on properties of welds. Advances in Materials Science, 2019, vol. 19, no. 4, pp. 46–56.
- [10] Mielnicka K., Wolski A., Świerczyńska A., Rogalski G., Fydrych D.: Determination of moisture resistance of covered electrodes according to PN-EN ISO 14372. Welding Technology Review, 2019, vol. 91, no. 7, pp. 23–31.
- [11] Zhu Q., Zhang B., Zheng M., Zhao X., Xu J.: Corrosion Behaviors of S355 Steel under Simulated Tropical Marine Atmosphere Conditions. Journal of Materials Engineering and Performance, 2022, vol. 31, no. 12, pp. 10054–10062.
- [12] Świerczyńska A., Landowski M.: Plasticity of bead-on-plate welds made with the use of stored flux-cored wires for offshore applications. Materials, 2020, vol. 13, no. 17, 3888.
- [13] Gribkov E.P., Malyhin S.O., Hurkovskaya S.S., Berezshnaya E.V., Merezhko D.V.: Mathematical modelling, study and computer-aided design of flux-cored wire rolling in round gauges. Int. J. Adv. Manuf. Technol., 2022, vol. 119, no. 7–8, pp. 4249–4263.
- [14] Chigarev V.V., Gavrish P.A., Gribkov E.P.: Improving the technological conditions of drawing flux-cored welding wires. Welding International, 2014, vol. 28, no. 1, pp. 59–61.
- [15] Wang J., Sun Q., Zhang T., Tao X., Jin P., Feng J.: Arc stability indexes evaluation of ultrasonic wave-assisted underwater FCAW using electrical signal analysis. The International Journal of Advanced Manufacturing Technology, 2019, vol. 103, no. 5, pp. 2593–2608.
- [16] Ma Q., Luo C., Liu S., Li H., Wang P., Liu D., Lei Y.: Investigation of arc stability, microstructure evolution and corrosion resistance in underwater wet FCAW of duplex stainless steel. Journal of Materials Research and Technology, 2021, vol. 15, pp. 5482–5495.
- [17] Kim D.Y., Hwang I.S., Kim Y.M., Kim D., Kang M.: Effects of Winding Position and Air Time on Diffusible Hydrogen Content in Weld Metal using Flux Cored Wire. Journal of Welding and Joining, 2020, vol. 38, no. 5, pp. 441–449.
- [18] Pandey C., Mahapatra M.M., Kumar P., Saini N.: Effect of weld consumable conditioning on the diffusible hydrogen and subsequent residual stress and flexural strength of multipass welded P91 steels. Metallurgical and Materials Transactions B, 2018, vol. 49, no. 5, pp. 2881–2895.
- [19] Fydrych D., Świerczyńska A., Tomków J.: Diffusible hydrogen control in flux cored arc welding process. Key Eng. Mater. 2014, vol. 597, pp. 171–178.
- [20] Świerczyńska A.: Effect of technological factors on diffusing hydrogen content in the weld deposit of rutile flux-cored wires. Bulletin of the Institute of Welding, 2013, vol. 57, no. 5, pp. 66–71.
- [21] Prajapati P., Badheka V.J.: Investigation on various welding consumables on properties of carbon steel material in gas metal arc welding under constant voltage mode. Sādhanā, 2017, vol. 42, no. 10, pp. 1751–1761.
- [22] Yan L., Diao Y., Lang Z., Gao K.: Corrosion rate prediction and influencing factors evaluation of low-alloy steels in marine atmosphere using machine learning approach. Sci. Technol. Adv. Mater. 2020, vol. 20, no. 1, pp. 359–370.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c412f222-d130-4605-904b-6e86b3b50bfe