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New observations on wear mechanism of self-reinforced SiAlON ceramic tool in milling of Inconel 718

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Self-reinforced SiAlON ceramic tool materials, due to its unique properties such as high wear resistance, high hardness and low affinity with metal, is widely used in machining nickel-based alloy. The self-reinforced SiAlON ceramic tool was used in the experimental process of high speed milling nickel-based alloy Inconel718. The results obtained through observing the tool wear morphology and further analysis showed that when cutting speed vc = 50–200 m/min, abrasive wear and lamellar spalling was the main cause of tool wear. When cutting speed vc = 350, 500 m/min, the bond strength between β-SiAlON whisker and SiAlON matrix reduced, and then the tool material fell off, which led to the formation of hole and groove. When the hole and groove mark connected, the crack nucleation formed. The crack propagation resulted in fracture eventually. At last, according to the tool wear mechanism, tool wear model was established and the optimal cutting temperature range, which can lead to minimum tool wear in milling Inconel718 using self-reinforced SiAlON ceramic tool, was obtained.
Rocznik
Strony
467--474
Opis fizyczny
Bibliogr. 17 poz., rys., tab., wykr.
Twórcy
autor
  • School of Mechatronic Engineering, ChangChun University of Technology, ChangChun 130012, China
autor
  • School of Mechatronic Engineering, ChangChun University of Technology, ChangChun 130012, China
autor
  • School of Mechatronic Engineering, ChangChun University of Technology, ChangChun 130012, China
autor
  • School of Mechatronic Engineering, ChangChun University of Technology, ChangChun 130012, China
autor
  • School of Mechatronic Engineering, ChangChun University of Technology, ChangChun 130012, China
Bibliografia
  • [1] E.O. Ezugwu, J. Bonney, Y. Yamane, An overview of the machinability of aeroengine alloys, Journal of Materials Processing Technology 134 (2003) 233–253.
  • [2] D. Dudzinski, A. Devillez, A. Moufki, D. Larrouquère, V. Zerrouki, J. Vigneau, A review of developments towards dry and high speed machining of Inconel718 alloy, International Journal of Machine Tools & Manufacture 44 (2004) 439–456.
  • [3] D. Gao, Z.P. Hao, R.D. Han, Y.L. Chang, J.N. Muguthu, Study of cutting deformation in machining nickel-based alloy Inconel718, International Journal of Machine Tools & Manufacture 51 (2011) 520–527.
  • [4] Y.H. Fan, Z.P. Hao, M.L. Zheng, F.L. Sun, S.C. Yang, Study of surface quality in machining nickel-based alloy Inconel718, International Journal of Advanced Manufacturing Technology 69 (2013) 2659–2667.
  • [5] M. Nalbant, A. Altın, H. Gökkaya, The effect of cutting speed and cutting tool geometry on machinability properties of nickel-base Inconel 718 super alloys, Materials and Design 28 (2007) 1334–1338.
  • [6] C. Courbon, D. Kramar, P. Krajnik, F. Pusavec, J. Rech, J. Kopac, Investigation of machining performance in high-pressure jet assisted turning of Inconel718: an experimental study, International Journal of Machine Tools & Manufacture 49 (2009) 1114–1125.
  • [7] Y.H. Fan, Z.P. Hao, J.Q. Lin, Z.X. Yu, New observations on tool wear mechanism in machining Inconel718 under water vapor + air cooling lubrication cutting conditions, Journal of Cleaner Production 90 (2015) 381–387.
  • [8] X.H. Tian, J. Zhao, J.B. Zhao, Z.C. Gong, Y. Dong, Effect of cutting speed on cutting forces and wear mechanisms in high-speed face milling of Inconel718 with Sialon ceramic tools, International Journal of Advanced Manufacturing Technology 69 (2013) 2669–2678.
  • [9] K.J. Zhuang, D.H. Zhu, X.M. Zhang, H. Ding, Notch wear prediction model in turning of Inconel 718 with ceramic tools considering the influence of work hardened layer, Wear 313 (2014) 63–74.
  • [10] N. Suzuki, R. Enmei, Y. Hashimoto, E. Shamoto, Y. Hatano, Tool failure mechanism in high-speed milling of Inconel 718 by use of ceramic tools, International Journal of Automation Technology 8 (2014) 837–846.
  • [11] I.G. Euan, E. Ozturk, N.D. Sims, Modeling static and dynamic cutting forces and vibrations for inserted ceramic milling tools, Procedia CIRP 8 (2013) 564–569.
  • [12] A. Altin, M. Nalbant, A. Taskesen, The effects of cutting speed on tool wear and tool life when machining Inconel 718 with ceramic tools, Materials and Design 28 (2007) 2518–2522.
  • [13] G. Leopardi, F. Tagliaferri, C. Rüger, M. Dix, Analysis of laser assisted milling (LAM) of Inconel 718 with ceramic tools, Procedia CIRP 33 (2015) 514–519.
  • [14] T. Obikawa, M. Yamaguchi, Suppression of notch wear of a whisker reinforced ceramic tool in air-jet-assisted high-speed machining of Inconel718, Precision Engineering 39 (2015) 143–151.
  • [15] G.Z. Tu, S.H. Wu, J. Liu, W.X. Tong, A.G. Jiang, N.D. Li, Cutting performance and wear mechanisms of Sialon ceramic cutting tools by high speed turning of Inconel 718, Bulletin of the Chinese Ceramic Society 34 (2015) 2625–2627.
  • [16] M.A. Moore, F.S. King, Abrasive wear of brittle solids, Wear 60 (1980) 123–140.
  • [17] Y. Imune, High-temperature strength of SiC whisker-sialon composites, Journal of Materials Science Letters 9 (1990) 816–817.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c3ad48d1-52d5-4d75-a05e-cec43cf7af25
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