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Research on Changes in Microstructures and Mechanical Properties of Welding Caps as a Result of their Usage During Resistance Spot Welding Process

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Języki publikacji
EN
Abstrakty
EN
Mating electrodes made of copper alloys are commonly used for welding galvanized steel sheets used in the production of car bodies. These alloys are characterized by high mechanical properties, a high level of electrical and thermal conductivity as well as the stability of these properties under changing conditions of current, thermal and mechanical load. Much careful attention was paid to the essence of the ongoing structural changes as well as to the mechanical properties in the welding process (RSW - Resistant Spot Welding) of steel sheets, including high-strength ones. There is a lack of research on structural changes and the related mechanical properties occurring in welding electrodes made of copper alloys caused by the welding process. This study is devoted to these issues and contains a critical review of the research results enabling a better understanding of the relationships between the structure and properties of welding electrodes caused by the cyclic welding process. In order to illustrate the phenomena occurring during the welding process, both in the material to be welded and in the tip electrodes, hardness and structural tests were carried out on electrode samples before and after their exploitation. The data collected in the article supplements a certain lack of information in the literature regarding the microstructural aspects of the welding process of galvanized steel sheets for the production of car bodies. The conducted research may be the starting point for the search for more effective materials for the tip electrodes.
Twórcy
  • Łukasiewicz Research Network - Institute of Non-Ferrous Metals, 5 Sowińskiego Street, 44-100 Gliwice, Poland
  • AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, Poland
  • Łukasiewicz Research Network - Institute of Non-Ferrous Metals, 5 Sowińskiego Street, 44-100 Gliwice, Poland
  • Łukasiewicz Research Network - Institute of Non-Ferrous Metals, 5 Sowińskiego Street, 44-100 Gliwice, Poland
  • Łukasiewicz Research Network - Institute of Non-Ferrous Metals, 5 Sowińskiego Street, 44-100 Gliwice, Poland
  • Łukasiewicz Research Network - Institute of Non-Ferrous Metals, Light Metals Division, 19 Piłsudskiego Street, 32-050 Skawina, Poland
  • AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, Poland
Bibliografia
  • [1] E. Gauthier, D. Carron, P. Rogeon, P. Pilvin, C. Pouvreau, T. Lety, F. Primaux, Numerical Modeling of Electrode Degradation During Resistance Spot Welding Using CuCrZr Electrodes, J. Mater. Eng. Perform. 23, 1593-1599 (2014).
  • [2] X. Chengdong, J. Yanlin, Z. Wan, Z. Ke, D. Qiyi, X. Genying, W. Mingpu, Study of deformation and aging behaviours of a hot rolled-quenched CuCrZrMgSi alloy during thermomechanical treatments, Materials and Design 39, 404-409 (2012).
  • [3] X. Chengdong, Z. Wan, K. Zhanyuan, J. Yanlion, W. Yifeng, Z. Rui, X. Genying, W. Mingpu, High strength and high electrical conductivity Cu-Cr system alloys manufactured by hot rolling-quenching process and thermomechanical treatments, Mat. Sci. Eng. A-Struct. 538, 295-301 (2012).
  • [4] P. Yong, X. Chengdong, W. Mingpu, L. Zhou, X. Zhu, W. Haigen, S. Xsiaofei, J. Yanlin, C. Chang, Effect of Zr and (Ni, Si) additions on properties and microstructure of Cu-Cr alloy, J. Alloy. Compd. 582, 786-792 (2014).
  • [5] A. Nagesha, P. Parameswaran, A. Biswas, R. Sandhya, A.K. Asraff, M.D. Mathew, Microstructural investigations into low cycle fatigue deformation of a Cu-Cr-Zr-Ti Alloy, Mat. Sci. Eng. A-Struct. 582, 91-95 (2013).
  • [6] S.C. Krishna, G. Sudarsana Rao, Abhay K. Jha, B. Pant, P.V. Venkitakrishanan, Strengthening in high strength Cu-Cr-Zr-Ti alloy plates produced by hot rolling, Mat. Sci. Eng. A-Struct. 674, 164-170 (2016).
  • [7] M. Kulczyk, B. Zysk, M. Lewandowska, J.K. Kurzydłowski, Grain refinement in CuCrZr by SPD, Phys. Status Solidi A 207 (5), 1136-1138 (2010).
  • [8] M. Kulczyk, The use of ultra-durable materials after the hydrostatic extrusion process in modern industrial solutions, Drives and Controls 2, 58-61 (2018).
  • [9] P. Ostachowski, W. Bochniak, M. Łagoda, S. Ziółkiewicz, Strength properties and structure of CuCrZr alloy subjected to low-temperature KOBO extrusion and heat treatment, The Int. J. Adv. Manuf. Tech. 105 (12), 5023-5044 (2019).
  • [10] A. Chatterjee, R. Mitra, A.K. Chakraborty, C. Rotti, K.K. Ray, Comparative study of approaches to assess damage in thermally fatigued Cu-Cr-Zr alloy, J. Nucl. Mater. 474, 120-125 (2016).
  • [11] Z.H. Seung, H.L. Sung, K. Sangshik, L. Jehyun, G. Masahiro, G.K. Hyung, H. Byungchan, H.K. Kwang, Increasing strength and conductivity of Cu alloy through abnormal plastic deformation of an intermetallic compound, Sci. Rep-UK. 6, 1-7 (2016).
  • [12] W. Yake, L. Ya, L. Junyong, T. Sai, J. Feng, S. Jun, Correlations between microstructures and properties of Cu-Ni-Si-Cr alloy, Mat. Sci. Eng. A-Struct. 731, 403-412 (2018).
  • [13] B. Krupińska, Z. Rdzawski, Effect of Re addition on the crystallization, heat treatment and structure of the Cu-Ni-Si-Cr alloy, J. Therm. Anal. Calorim. 134, 173-179 (2018).
  • [14] N. Athi, J.D. Cullen, M. Al-Jader, S.R. Wylie, A. Al-Shamma, A. Shaw, M. Hyde, Experimental and theoretical investigations to the effects of zinc coatings and splash on electrode cap wear, Measurement 42, 944-953 (2009).
  • [15] W. Mazur, A. Kyriakopoulos, N. Bott, D. West, Use of modified electrode caps for surface quality welds in resistance spot welding, Journal of Manufacture Processes 22, 60-73 (2016).
  • [16] Z. Mikno, Z. Bartnik, Heating of electrodes during spot resistance welding in FEM calculations, Arch. Civ. Mech. Eng. 16, 86-100 (2016).
  • [17] H.C. Lin, C.A. Hsu, C.S. Lee, T.Y. Kuo, S.L. Jeng, Effects of zinc layer thickness on resistance spot welding of galvanized mild steel, Journal of Materials Processing Materials Technology 251, 205-213 (2018).
  • [18] M. Pouranvari, S.P.H. Marashi, Critical review of automotive steels spot welding: process, structure and properties, Science and Technology of Welding & Joining 18 (5), 361-403 (2013).
  • [19] S. Salimi Beni, M. Atapour, M.R. Salmani, et al., Resistance Spot Welding Metallurgy of Thin Sheets of Zinc-Coated Interstitial-Free Steel, Metall. Mater. Trans. A 50, 2218-2234 (2019).
  • [20] M. Korzeniowski, B. Białobrzeska, A. Kowal, Assessment of Electrode Consumption in Resistance Weld, Newsletter of the Institute of Welding 5, 33-41 (2017)
Uwagi
1. The study was conducted as a part of: Strategic program for research and development: “Modern material technologies” TECHMATSTRATEG Nr. 1/347960/6/NCBR/2017.
2. Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c1c104d2-dee1-42c6-96b8-f36cc6f027b1
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