Application of optical scanning for measurements of castings and cores

• Autorzy: Wieczorowski M. , Rucinski M. , Koteras R.
• Języki publikacji: EN

Abstrakty

EN

In the paper application of non destructive method for dimensional control of elements in initial phase of car manufacturing, at Volkswagen Poznań foundry was presented. VW foundry in Poznań is responsible of series production of chill and dies castings made of light alloys using contemporary technologies. Castings have a complex shape: they are die castings of housings for steering columns and gravity chill castings of cylinder heads, for which cores are manufactured using both hot box and cold box method. Manufacturing capabilities of VW foundry in Poznań reach 26.000 tons of aluminum castings per year. Optical system ATOS at Volkswagen Poznań foundry is used to digitize object and determination of all dimensions and shapes of inspected object. This technology is applied in car industry, reverse engineering, quality analysis and control and to solve many similar tasks. System is based on triangulation: sensor head projects different fringes patterns onto a measured object while scanner observes their trajectories using two cameras. Basing on optical transform equations a processing unit automatically and with a great accuracy calculates 3D coordinates for every pixel of camera. Depending on camera resolution as an effect of such a scan we obtain a cloud of up to 4 million points for every single measurement. In the paper examples of dimensional analysis regarding castings and cores were presented.

Słowa kluczowe

EN

product development; quality management; optical scanning

PL

rozwój produktu; zarządzanie jakością; skanowanie optyczne

• Wydawca: Komisja Odlewnictwa Polskiej Akademii Nauk Oddział w Katowicach
• Czasopismo: Archives of Foundry Engineering
• Rocznik: 2010
• Tom: Vol. 10, iss. 1 spec.
• Strony: 265--268
• Opis fizyczny: Bibliogr. 6 poz., rys.

Twórcy

autor

Wieczorowski M.

• Division of Metrology and Measurement Systems, Poznan University of Technology, Piotrowo 3, 60-965 Poznan, Poland

autor

Rucinski M.

• Volkswagen Poznan, ul. Warszawska 349, 61-063 Poznan, Poland

autor

Koteras R.

• Volkswagen Poznan, ul. Warszawska 349, 61-063 Poznan, Poland

Bibliografia

• [1] Wieczorowski M., Industrial application of optical scanner, Zeszyty Naukowe Akademii Techniczno–Humanistycznej w Bielsku Białej, 22, 2006, 381-390.
• [2] Galanulis K., Reich C., Thesing J., Winter D.: Optical Digitizing by ATOS for Press Parts and Tools. Publikacja wewnętrzna GOM, Braunschweig, 2005.
• [3] Reich, C., Ritter, R., Thesing, J. 3D-shape measurement of complex objects by combining photogrammetry and fringe projection. Optical Engineering, 39(1), 2000, 224-231.
• [4] Winter, D., Bergmann, D., Galanulis, K., Thesing, J. Qualitätssicherung und Digitalisierung mit Photogrammetrie und Streifenprojektion. In: Fachtagung Optische Formerfassung, Berichtsband 70, 45-53. VDI/DVE-GMA und Deutsche Gesellschaft für Zerstörungsfreie Prüfung e.V., Stuttgart, 1999.
• [5] Röder, M., Winter, D., 3D-Digitalisierung im Werkzeug und Formenbau. VDI-Z 145, 10, 2003, 62-65.
• [6] Wieczorowski M., Koteras R., Znaniecki P., Wykorzystanie skanera optycznego w kontroli jakości karoserii samochodu, PAK, 1, 2010, 40-41.