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Eddy current techniques for detecting hidden subsurface defects in multilayer aircraft structures

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In-service non-destructive inspection (NDI) is a very important part of the aircraft maintenance program that minimizes aircraft breakdowns due to the fracture of critical components. The eddy current (EC) NDI method is one of the most applicable methods for this purpose, due to its high sensitivity to fatigue cracks and corrosion damage in the main structural materials. In this paper, selective double differential type EC probes characterized by the enhanced possibility of detecting subsurface cracks initiated by fatigue or stress corrosion phenomena are presented. For different applications, a family of double differential type EC probes was developed with different sizes (from 5 to 33 mm) and different spatial resolutions. These types of probes are characterized by different operational frequencies in a wide frequency range (from 0.2 kHz to 1.0 MHz), high penetration depth and unique sensitivity to subsurface defects of different types (like elongated fatigue cracks or local corrosive pitting), and a high level of specific noise suppression concerned with the scanning inspection procedures. The EC probes proposed were investigated as effective tools for characteristic aircraft applications concerned with subsurface defect detection in multilayer structures, such as the detection of cracks in the second layer of a riveted two-layer structure or cracks initiated on the side surface of a multilayer structure with the suppression of the reinforcing hoop influence; the detection of subsurface defects in arc welding with a rough surface; the detection of cracks through repair patches fabricated from aluminum alloy or carbon fiber reinforced plastic, etc. These techniques create remarkable possibilities for the well-timed detection of dangerous damage without disassembling the aircraft structure or removing protective coating.
Rocznik
Strony
69--79
Opis fizyczny
Bibliogr. 27 poz., fot., rys., wykr.
Twórcy
  • Karpenko Physico-Mechanical Institute of National Academy of Sciences of Ukraine, Naukova Str. 5, Lviv, Ukraine, 79060
Bibliografia
  • [1] Campbell, G.S, and Lahey, R. “A survey of serious aircraft accidents involving fatigue fracture.” Vol. 6 No. 1(1984): pp. 25-30.
  • [2] Hagemaier, D.J. “Nondestructive testing developments in the aircraft industry.” Materials Evaluation Vol. 49 No. 12 (1991): pp. 1470-1478.
  • [3] Ball, D. L. “The Role of Nondestructive Testing in Aircraft Damage Tolerance.” Materials Evaluation Vol. 61 No. 7 (2003): pp. 814-818.
  • [4] Riegert, G., Pfleiderer, K., Gerhard, H., Solodov, I., and Busse, G. “Modern Methods of NDT for Inspection of Aerospace Structures.” 9th European Conference on Non-destructive Testing, Berlin, 2006. https://www.ndt.net.
  • [5] Ostash, O., Fedirko, V., Uchanin, V. Bychkov, S., Moliar O., Semenets, O., Kravets V., and Derecha V. Fracture mechanics and strength of materials, Vol. 5. Strength and durability of airplane materials and structural elements (in Ukrainian), Spolom, Lviv (2007).
  • [6] Libby, H. L. Introduction to Electromagnetic Non-destructive Test Methods. Wiley-Interscience, New York, etc., (1971).
  • [7] Udpa, S.S., and More P.O. Eds, Nondestructive testing handbook (third edition). Vol. 5, Electromagnetic testing, American Society for NDT (2004).
  • [8] Chady, T., Okarma, K., Mikołajczyk, R., Dziendzikowski, M., Synaszko, P., and Dragan, K. “Extended Damage Detection and Identification in Aircraft Structure Based on Multifrequency Eddy Current Method and Mutual Image Similarity Assessment.” Materials Vol. 14, No. 4452 (2021): pp. 1-23.
  • [9] Uchanin, V. “Enhanced eddy current techniques for detection of surface-breaking cracks in aircraft structures.” Transactions on Aerospace Research Vol. 1 No. 262 (2021): pp. 1-14.
  • [10] Uchanin, V. “Detection of the fatigue cracks initiated near the rivet holes by eddy current inspection techniques.” Transactions on Aerospace Research Vol. 1 No. 258 (2020): pp. 47-58.
  • [11] Khanz, M.U. “Detection of defect on Aircraft Multi-layered Structure by Eddy Current technique”, Proceedings of the 15th World Conference on Non-Destructive Testing, Rome, 2000.
  • [12] Kim, J., Le, M., Lee, J., and Hwang, Y.H. “Eddy current testing and evaluation of far-side corrosion around rivet in jet-engine of aging supersonic aircraft.” Journal of Nondestructive Evaluation, Vol. 33 No. 4 (2014): pp. 471-480.
  • [13] Chady, T., Okarma, K., Mikołajczyk, R., Dziendzikowski, M., Synaszko, P., and Dragan, K. “Extended Damage Detection and Identification in Aircraft Structure Based on Multifrequency Eddy Current Method and Mutual Image Similarity Assessment.” Materials Vol. 14 No. 4452 (2021): pp. 1-23.
  • [14] Uchanin, V., Mook, G., and Stepinski, T. “The investigation of deep penetrating high resolution EC probes for subsurface flaw detection and sizing.” 8th European Conference for NDT, Barcelona, 2002. http://www.ndt.net
  • [15] Mook, G., Hesse, O., and Uchanin, V. “Deep penetrating eddy currents and probes.” Materials Testing Vol. 49 No. 5 (2007): pp. 258-264.
  • [16] Hagemaier, D.J. “Eddy Current Standard Depth of Penetration.” Materials Evaluation Vol. 10 (1985): pp. 1438-1441.
  • [17] Mottl, Z. “The Quantitative relations Between True and Standard Depth of Penetration for Air Cored Probe Coils in Eddy Current Testing.” NDT International Vol. 23 No. 1 (1990): pp. 11-18.
  • [18] Dodd, C.V., and Deeds, W.E. “Analytical Solution to Eddy Current Probe Coil problems.” Journal of Applied Physics Vol. 39 No. 6 (1968): pp. 2829-2838.
  • [19] Mayos, M., and Muller, J.L. “Geometrically Anisotropic Probes: An Improved Eddy Current Technique.” Journal of Nondestructive Evaluation Vol. 6 No. 2 (1987): pp. 109-116.
  • [20] Cecco, V.S., Carter, J.R., and Sullivan, S.P. “An Eddy Current Technique for Detection and Sizing Surface Cracks in Carbon Steel.” Materials Evaluation Vol. 51 No. 5 (1993): pp. 572-577.
  • [21] Obrutsky, L.S., Cecco, V.S., Sullivan, S.P., and Humphrey, D. “Transmit-Receive Eddy Current Probes for Circumferential Cracks in Heat Exchanger Tubes.” Materials Evaluation Vol. 45 No. 1 (1996): pp. 93-98.
  • [22] Uchanin, V. “Invariant efficiency parameter of eddy-current probes for nondestructive testing.” Materials Science Vol. 48 No. 3 (2012): pp. 408-413.
  • [23] Uchanin,V. and Nardoni, G. “Eddy Current Detection of Cracks in Ferromagnetic Steel Structures.” The Fundamentals of Structural Integrity and Failure (Ed. Richard M. Wilcox), Nova Science Publishers, NY, USA (2020).
  • [24] Baker, A., Dutton, S., and Kelly, D. Composite Materials for Aircraft Structures (2nd edition), American Institute of Aeronautics and Astronautics, Reston, Virginia, (2004).
  • [25] Günther, G. and Maier, G., “Composite repair for metallic aircraft structures development and qualification aspects.” 27th International Congress of the Aeronautical Sciences - ICAS 2010, Vol. 3, pp. 1882-1894, Nice, France, 2010.
  • [26] Bachir Bouiadjra, B., Benyahia, F., Albedah, A., Bachir Bouiadjra, B. A., and Khan, S. M. “Comparison between composite and metallic patches for repairing aircraft structures of aluminum alloy 7075 T6.” International Journal of Fatigue Vol. 80 (2015): pp. 128-135.
  • [27] Bona, A. “Theoretical and experimental review of applied mechanical tests for carbon composites with thermoplastic polymer matrix.” Transactions on aerospace research Vol. 4 No. 257 (2019): pp. 55-65.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c1a76de4-fda8-4fbe-8615-d975b55fc333
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