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Impact of a variation in Wire Feed Speed on deposits from the wire arc additive manufacturing (WAAM)

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Metal Additive Manufacturing (MAM) is one of the innovative industrial technologies of the last decade, which presents some benefits as compared to traditional manufacturing techniques. MAM is faster, less expensive, and allow the manufacturing of large, complex components than casting, foundry etc. Understanding the influence of process parameters on the deposited matter and material characteristics is essential for the manufacturing of industrial parts. Current research concentrates on the impact of parameters on the fabricated structure geometry, microstructure and mechanical properties. There are limited number of studies, that focus on the possibility of Wire Feed Speed (WFS) parameter variation during deposition. In this work, a series of trials were realised with Cold Metal Transfer. The results showed that the quantity of material deposited was lesser than the theoretical value. The variation obtained was explained by the difference between the inputted WFS on the generator and the actual WFS output. Hence, the result on the influence of the variation of WFS on bead geometry was applied to a thermofluid model with Ti-6Al-4V alloy to confirm the sensitivity of this parameter in the quantity and geometry of the material deposited.
Rocznik
Strony
117--128
Opis fizyczny
Bibliogr. 17 poz., rys., tab.
Twórcy
autor
  • Nantes Université, École Centrale Nantes, CNRS, GeM, UMR6183, F-44000 Nantes, France
  • Additive Manufacturing Group, Joint Laboratory of Marine Technology (JLMT) Centrale Nantes,–Naval Group, France
  • Nantes Université, École Centrale Nantes, CNRS, GeM, UMR6183, F-44000 Nantes, France
  • Additive Manufacturing Group, Joint Laboratory of Marine Technology (JLMT) Centrale Nantes,–Naval Group, France
  • Nantes Université, École Centrale Nantes, CNRS, GeM, UMR6183, F-44000 Nantes, France
  • Additive Manufacturing Group, Joint Laboratory of Marine Technology (JLMT) Centrale Nantes,–Naval Group, France
  • Nantes Université, École Centrale Nantes, CNRS, GeM, UMR6183, F-44000 Nantes, France
  • Additive Manufacturing Group, Joint Laboratory of Marine Technology (JLMT) Centrale Nantes,–Naval Group, France
  • Additive Manufacturing Group, Joint Laboratory of Marine Technology (JLMT) Centrale Nantes,–Naval Group, France
  • Naval Group - DT/ MET/CESMAN, - Technocampus Ocean 5 rue de l'Halbrane 44340 Bouguenais, France
Bibliografia
  • [1] WU B., PAN Z., DING D., CUIRUI D., LI H., XU J., NORRISH J., 2018, A Review of The Wire Arc Additive Manufacturing of Metals: Properties, Defects and Quality Improvement, Journal of Manufacturing Processes, 35(July), 127—139.
  • [2] RAUCH M., DORADO J.P., HASCOET J.Y., RUCKERT G., 2021, A Novel Method for Additive Manufacturing of Complex Shape Curved Parts by Using Variable Height Layers, Journal of Machine Engineering, 21/3, 80–91.
  • [3] SHAH A., ALIVEV R., ZEIDLER H., KRINKE S., 2023, A Review of the Recent Developments and Challenges in Wire Arc Additive Manufacturing (WAAM) Process, Journal of Manufacturing and Materials Processing, 7/3, 97.
  • [4] RAUCH M., NWANKPA V.U., PECHET G., RUCKERT G., 2022, A Methodology for Large Parts Wire and Arc Additive Manufacturing- a Ship Propeller Blade as Case Study, American Journal of Engineering, Science and Technology (AJEST) 14, 32–41.
  • [5] Li J.L.Z., ALKAHARI M.R., ROSLI N.A.B., HASAN R., SUDIN M.N., RAMLI F R., 2019, Review of Wire Arc Additive Manufacturing for 3D Metal Printing, International Journal of Automation Technology, 13/3, 346–353.
  • [6] ARTAZA T., SUAREZ A., VEIGA F., BRACERAS I., TABERNERO I., LARRANAGA O., LAMIKIZ A., 2020, Wire Arc Additive Manufacturing Ti6Al4V Aeronautical Parts Using Plasma Arc Welding: Analysis of Heat-Treatment Processes in Different Atmospheres, JMRT, 9/6, 15454–15466.
  • [7] SRINIVASAN D., SEVVEL P., SOLOMON I.J., TANUSHKUMAAR P., 2022, A Review on Cold Metal Transfer (CMT) Technology of Welding, Selection and peer-review under responsibility of the scientific committee of the International Conference on Advanced Materials for Innovation and Sustainability, 04, 016.
  • [8] PRADO-CERQUEIRA J.L., DIEGUEZ J. L., CAMACHO A. M., 2017, Preliminary Development of a Wire and Arc Additive Manufacturing System (WAAM), Procedia Manufacturing, 13, 895–902.
  • [9] Fronius, Cold Metal Transfer: The technology, CMT technology, www.fronius.com, 2023.
  • [10] DINOVITZER M., CHEN X., LALIBERTE J., HUANG X., FREI H., 2019, Effect of Wire and Arc Additive Manufacturing (WAAM) Process Parameters on Bead Geometry and Microstructure, Additive Manufacturing, 26, 138–146.
  • [11] WANG C., SUDER W., DING J., WILLIAMS S., 2021, Bead Shape Control in Wire Based Plasma Arc and Laser Hybrid Additive Manufacture of Ti-6al-4v, Journal of Manufacturing Processes, 68/PA, 1849–1859.
  • [12] WANI Z.K., ABDULLAH A.B., JAAFAR N.A., HUSSAIN Z., 2022, Multi-Stages, Multi-Responses Optimisation of Wire Arc Additive Manufacturing Parameters Using Taguchi Method, Materials Today Proceedings, 66, 2660–2664.
  • [13] HEMACHANDRA M., MAMEDIPAKA R., KUMAR A., THAPLIYAL S., 2024, Investigating the Microstructure and Mechanical Behavior of Optimized Eutectic Al–Si Alloy Developed by Direct Energy Deposition, Journal of Manufacturing Processes, 110, 398–411.
  • [14] SAMPAIO R.F.V., PRAGANA J.P.M., BRAGANCA I.M.F., SILVA C.M.A., NIELSEN C.V., MARTINS P.A.F., 2023, Modelling of Wire-Arc Additive Manufacturing – a Review, Advances in Industrial and Manufacturing Engineering, 6, 100121.
  • [15] ZHAO W., TASHIRO S., MURPHY A.B., TANAKA M., LIU X., WEI Y., 2023, Deepening the Understanding of Arc Characteristics and Metal Properties in GMAW-Based WAAM With Wire Retraction Via a Multi-Physics Model, Journal of Manufacturing Processes, 97, 260–274.
  • [16] BAI X., COLEGROVE P., DING J., ZHOU X., DIAO C., BRIDGEMAN P., ROMAN HONNIGE J., ZHANG H., WILLIAMS S. 2018, Numerical Analysis of Heat Transfer and Fluid Flow in Multilayer Deposition of PAW-Based Wire and Arc Additive Manufacturing, International Journal of Heat and Mass Transfer, 124, 504–516.
  • [17] CADIOU S., COURTOIS M., CARIN M., BERCKMANS W., LE MASSON P., 2020, 3D Heat Transfer, Fluid Flow and Electromagnetic Model for Cold Metal Transfer Wire Arc Additive Manufacturing (Cmt-Waam), Additive Manufacturing, 36, 101-541.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c164542c-7ff0-41da-8c39-c612aecebaa4
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