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The effect of parameters and geometry cutting edge after turning of the duplex cast steel on the maximum tool flank wear

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It is important to shape the required properties of the surface layer in the technological process. This issue is an important problem due to the ability of the kinematic pair elements to the required reliable operation of machine parts. The latest generation devices work with increasing operational loads. This forces the search forever-newer construction materials or innovative manufacturing engineering technologies that would ensure high reliability and durability of machine components. For mechanical engineering, continue to be used on steel structures of machine parts. In the petrochemical and shipbuilding industry, stainless steels are very poplars. Those materials are used in the constructions of seawater and acid installations. Currently, a newer material with more favourable properties is two-phase stainless steel. This is the so-called duplex steel. It can be applied to pump shafts in acid or seawater solutions. Duplex cast steel is a difficult-to-cut material. It is important to determine the effect of cutting parameters on the surface quality of the shafts and wear of cutting edge. Traditional methods of finishing surface treatment of shafts are machining (turning, grinding, superfinishing). Considering the possibilities of equipping a marine power plant workshop, it would be best to use machining by turning. The paper specifies the relationship between the wear of the cutting edge and the geometrical structure of the machined surface as well as the type of tool material used and the shape of the cutting inserts.
Twórcy
  • Gdynia Maritime University Faculty of Marine Engineering Department of Marine Maintenance Morska Street 81-87, 81-225 Gdynia, Paland tel.: +48 58 55 86 323, fax: +48 58 55 86 399
Bibliografia
  • [1] American Standard ASME B46.1-1995 for Surface Texture and the German Standard DIN 4776 for the Rk group of parameters, 1995'
  • [2] Armas, I. A., Moreuil, S. D., Duplex stainless steels, UK & USA: ISTE Ltd. John Wiley & Sons Inc., 2009.
  • [3] Burakowski, T., Wierzchoń, T., Surface Engineering of Metals: Principles, Equipment, Technologies, Materials Science & Technology, CRC Press LLC, London, New York, Washington D.C. 1999.
  • [4] Dyl, T., Numerical and experimental analysis of burnishing process using the theory of elasticity and plasticity, Monographs – Gdynia Maritime University, Gdynia 2014.
  • [5] Dyl, T., Starosta, R., The effect of geometry and grades inserts turned alloy coatings, Inżynieria Materiałowa, Materials Engineering, 4, 182, pp. 395-398, 2011.
  • [6] Dyl, T., Starosta, R., Determination of the impact of the geometry and type of material inserts on topography turned composite coatings, Inżynieria Materiałowa, Materials Engineering, 6, 190, pp. 701-704, 2012.
  • [7] Dyl, T., Starosta, R., Improving the quality of technological surfaces of machines of composite coatings, Journal of KONES, Vol. 21, No. 1, pp. 75-82, 2014.
  • [8] Dyl, T., Rydz, D., Stradomski G., Burnishing cast stainless steels duplex in the aspect of increasing hardness and surface roughness reduction, Scientific Journal of Gdynia Maritime University, 100, pp. 76-86, 2017.
  • [9] Koyee, R. D., Heisel, U., Eisseler, R., Schmauder, S., Modeling and optimization of turning duplex stainless steels, Journal of Manufacturing Processes, 16, pp. 451-467, 2014.
  • [10] Królczyk, G., Legutko, S., Gajek, M., Predicting the surface roughness in the dry machining of duplex stainless steel (DSS), Metalurgija, 52, 2, pp. 259-262, 2013.
  • [11] Królczyk, G., Niesłony, P., Legutko, S., Determination of tool life and research wear during duplex stainless steel turning, Archives of Civil and Mechanical Engineering, Vol. 15, No. 2, pp. 347-354, 2015.
  • [12] Królczyk, G., Niesłony, P., Legutko, S., Hloch, S., Samardzic, I., Investigation of selected surface integrity features of duplex stainless steel (DSS) after turning, Metalurgija, 54, 1, pp. 91-94, 2015.
  • [13] Labuda, W., The influence of changing of cutting parameters on temperature and cutting forces during turning process of stainless steel with CCET09T302R-MF insert, Journal of KONES, Vol. 24, No. 4, pp. 133-140, 2017.
  • [14] Legutko, S., Nosal, S., The evolution of technological and operational surface machine parts, PAN, Poznan 2004.
  • [15] Nowacki, J., Duplex steel and its weldability, WNT, Warszawa 2009.
  • [16] Paro, J., Hanninen, H., Kauppinen, V., Tool wear and machinability of HIPed P/M and conventional cast duplex stainless steels, Wear 249, pp. 279-284, 2001.
  • [17] Ran, Q., Li, J., Xu, Y., Xiao, X., Yu, H., Jiang, L., Novel Cu-bearing economic al 21Cr duplex stainless steels, Materials and Design, 46, pp. 758-765, 2013.
  • [18] Sandvik Coromant catalogues and handbooks, Turning tools, Sandviken 2017.
  • [19] Starosta, R., Dyl, T., Surface treatment, Gdynia Maritime University, Gdynia 2008.
  • [20] Starosta, R., Dyl, T., Finishing of flame sprayed Ni-Al coatings, estimate of CBN inserts wear, Tribologia, Teoria i Praktyka, 4, pp. 245-252, 2011.
  • [21] Stradomski, G., The impact of the morphology of the sigma phase on shape properties of steel and cast steel duplex, Czestochowa University of Technology, Czestochowa 2016.
  • [22] Tools for metal cutting, Turning tools, Turning inserts and grades for stainless steel, CoroTurn®107 grade:2025, Sandvik Coromant, http://www.sandvik.coromant.com/en-us/products/pages/tools.aspx, 5.05.2019.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-c0393bcc-23ba-4c70-ab5a-ef8d5a9ca2d5
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