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The Simulation of Conveyor Control System Using the Virtual Commissioning and Virtual Reality

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Języki publikacji
EN
Abstrakty
EN
Designing of the conveyors and its control system with control program through the design tool “Virtual Commissioning” is very important in the digital era Industry 4.0. Virtual Commissioning was recently used to perform realistic virtual simulations in the early stages of development processes in automation of the conveyors too. The main benefit is the possibility of integrating and testing the control system through the simulation on the virtual model even before physically constructing the conveyor. The contribution focuses on the possibilities of transforming a real conveyor into a virtual model in the Siemens Tecnomatix Process Simulate program and integrating the Siemens S7-300 real control system to control the conveyor itself. In the model it was allowed to test and perform numerous variations and situations without physical intervention into the real conveyor and possible damage functional parts including through virtual reality. These experiments were subsequently evaluated and the control system optimized with respect to material flow and the developed PLC code on virtual model was verified on real conveyor control system.
Twórcy
  • Institute of Production Technologies, Faculty of Materials Science and Technology in Trnava, Slovak University of Technology in Bratislava, Jána Bottu 2781/25, 917 24 Trnava, Slovakia
  • Institute of Production Technologies, Faculty of Materials Science and Technology in Trnava, Slovak University of Technology in Bratislava, Jána Bottu 2781/25, 917 24 Trnava, Slovakia
  • Institute of Production Technologies, Faculty of Materials Science and Technology in Trnava, Slovak University of Technology in Bratislava, Jána Bottu 2781/25, 917 24 Trnava, Slovakia
  • Institute of Production Technologies, Faculty of Materials Science and Technology in Trnava, Slovak University of Technology in Bratislava, Jána Bottu 2781/25, 917 24 Trnava, Slovakia
Bibliografia
  • 1. Dahl M., Bengtsson K., Bergagard P., Fabian M., Falkman P. Integrated Virtual Preparation and Commissioning: supporting format methods during automation systems development. IFAC-PapersOnLine 49(12), 2016, 1939–1944.
  • 2. Bergert M. and Kiefer J. Mechatronic Data Models in Production Engineering. IFAC Proceedings Volumes 43 (4), 2010, 60-65.
  • 3. Molnár V., Fedorko G., Andrejiová M., Grinčová A., Michalik P. Online moniroring of a pipe conveyor. Part I: Measurement and analysis of selected operational parameters, Meas. J. Int. Meas. Confed. 94 (2016) 364-371 https://www.sciencedirect. com/science/article/pii/S0263224116304791
  • 4. Reinhart G. and Wünsch G. Economic application of virtual commissioning to mechatronic. Production Engineering – Research and Development 1(4), 2007, 371–379.
  • 5. Fedorko G., Liptai P., Molnár V. Proposal of the methodology for noise sources identification and analysis of continuous transport systems using an acoustic camera. Eng Fail Anal., 83, 2018, 30-46.
  • 6. Seidel S., Donath U. and Haufe J. Towards an integrated simulation and virtual commissioning environment for controls of material handling systems. Proceedings of the 2012 Winter Simulation Conference, 2012.
  • 7. Zhang S., Xia X. Modelling and energy efficiency optimization of belt conveyors. Applied Energy 88(9), 2011, 3061-3071.
  • 8. Puntel-Schmidt P. and Fay A. Levels of Detail and Appropriate Model Types for Virtual Commissioning in Manufacturing Engineering, IFAC-PapersOnLine 48(1), 2015, 922-927.
  • 9. Holubek R. Using Virtual Reality tools to support simulations of manufacturing instances in Process Simulate: The case of an iCIM 3000 system. MATEC Web of Conferences 137, 2017.
  • 10. Vermaak H. and Niemann J. Virtual commissioning: A tool to ensure effective system integration. IEEE International Workshop of Electronics, Control, Measurement, Signals and their Application to Mechatronics (ECMSM), 2017.
  • 11. Popovič R., Trebuňa P. and Kliment M. Basic overview about digital factory and virtual commissioning. Acta Logistica - International Scientific Journal about Logistics 2(1), 2015, 1-4.
  • 12. Hossain M. and Semere D.T. Virtual Control System Development Platform with the Application of PLC Device. Proceedings of the International MultiConference of Engineers and Computer Scientists 2013 Vol II, IMECS 2013, March 13 - 15, 2013, Hong Kong, 2013.
  • 13. Lonkwic P., Rozylo P. and Debski H. Numerical and experimental analysis of the progressive gear body with the use of finite-element method. Eksploatacja i Niezawodnosc - Maintenance and Reliability 17(4), 2015, 544-550.
  • 14. Guerrero L.V. Virtual Commissioning with Process Simulation (Tecnomatix). Journal Computer-Aided Design and Applications 11, 2014.
  • 15. Hincapié. Mixing real and virtual components in automated manufacturing systems using PLM tools. International Journal on Interactive Design and Manufacturing 8, 2014, 209–230.
  • 16. Lorenz M. CAD to VR – a methodology for the automated conversion of kinematic CAD models to virtual reality. Research and Innovation in Manufacturing: Proceedings of the 48th CIRP Conference on Manufacturing Systems, 41, 2016. 358–363.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-bfda6a54-f7b1-4649-ae3d-074291d4d73e
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