Influence of supplying the vegetable oil with minimal quantity lubrication on wear of the hob during hobbing process of the gears

• Autorzy: Stachurski W.
• Języki publikacji: EN

Abstrakty

EN

In the paper, the experimental investigations on hobbing cutting of the gears with the use of cooling fluids with minimal quantity lubrication (MQL) has been presented. The experiments were prepared during milling of 42CrMo4 alloy steel at of 32 ± 2 HRC hardness using high speed steel HS6-5-2 hobs without coating. Gears have been generated made in one single pass, to the full depth of the cut. As a cooling fluid in the MQL method, the vegetable oil and synthetic mineral oil MICRO 3000 was used. During the experiment, the size of the clamping was measured on the worm blade application surface, thus determining the direct VBC wear indicator and the FC cutting force value was recorded. Based on the obtained results, the influence of the type of used oil with MQL on the wear of the tool was assessed. The carried out analysis revealed that the use of vegetable oil in the field of assessed conditions gave better results than dry milling.

Słowa kluczowe

EN

hobbing; minimal quantity lubrication; MQL; cutting fluids; vegetable oil; wear of the hob; cutting force

PL

frezowanie obwiedniowe; smarowanie minimalne; MQL; płyn obróbkowy; olej roślinny; siła skrawania

• Wydawca: Wydawnictwo Uczelniane Politechniki Koszalińskiej
• Czasopismo: Journal of Mechanical and Energy Engineering
• Rocznik: 2017
• Tom: Vol. 1, No 1
• Strony: 31--35
• Opis fizyczny: Bibliogr. 16 poz., rys., tab., wykr.

Twórcy

autor

Stachurski W.

• Faculty of Mechanical Engineering, Institute of Machine Tools and Production Engineering, Lodz University of Technology, Stefanowskiego 1/15, 90-924 Lodz, Poland

Bibliografia

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• 6. Sanchez J.A., Pombo I., Alberdi R., Izquierdo B., Ortega N., Plaza S., Martinez-Toledano J. (2010). Machining evaluation of hybrid MQL-CO2 grinding technology. Journal of Cleaner Production, Vol. 18, No. 18, pp. 1840-1849.
• 7. Silva L.R., Corrêa E.C.S., Brandão J.R., de Ávila R.F. (2013). Environmentally friendly manufacturing: Behavior analysis of minimum quantity of lubricant - MQL in grinding process. Journal of Cleaner Production. DOI: 10.1016/j.jclepro.2013.01.033
• 8. Boubekri N., Shaikh V. (2012). Machining using minimum quantity lubrication: A technology for sustainability. International Journal of Applied Science and Technology, Vol. 2, No. 1, pp. 111-115.
• 9. Byrne G., Dornfeld D., Denkena B. (2003). Advancing cutting technology. CIRP Annals – Manufacturing Technology, Vol. 52, No. 2, pp. 483-507.
• 10. Lawal S.A., Choudhury I.A., Nukman Y. (2012). Application of vegetable oil-based metalworking fluids in machining ferrous metals—A review. International Journal of Machine Tools and Manufacture, Vol. 52, No. 1, pp. 1-12.
• 11. Bouzakis K.-D., Lili E., Michailidis N., Friderikos O. (2008). Manufacturing of cylindrical gears by generating cutting processes: A critical synthesis of analysis methods. CIRP Annals - Manufacturing Technology, Vol. 57, No. 2, pp. 676-696.
• 12. Matsuoka H., Ryu T., Nakae T., Shutou S., Kodera T. (2013). Fundamental research on hobbing with minimal quantity lubrication of cutting oil. Comparison of cutting performance with dry cutting. Advances in Materials Science and Applications, Vol. 2, No. 3, pp. 88-100.
• 13. Matsuoka H., Ryu T., Nakae T., Shutou S., Kodera T. (2013). Fundamental research on hobbing with minimal quantity lubrication of cutting oil. Influence of hardness of work materials under several cutting conditions. Advances in Materials Science and Applications, Vol. 2, No. 4, pp. 154-167.
• 14. Stachurski W. (2012). Application of minimal quantity lubrication in gear hobbing. Mechanics and Mechanical Engineering, Vol. 16, No. 2, pp. 133-140.
• 15. Stachurski W. (2015). Influence of axial feed in hobbing with minimal quantity lubrication (MQL) on wear of the hob and cutting forces. Scientific Journal of Silesian University of Technology. Series Transport, Vol. 89, pp. 155-161 (in Polish).
• 16. Stachurski W., Midera S., Kruszyński B. (2016). Mathematical model describing the course of the process of wear of a hob cutter for various methods of cutting fluid supply. Maintenance and Reliability, Vol. 18, No.1, pp. 123-127.

Uwagi

PL

Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).