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The article presents the results of studies of the process of accelerated drying performed by means of microwave radiation of ceramic moulds deposited on patterns made of foamed plastics used in the Ceramic Shell technology. The studies aimed at determining the microwave radiation parameters (power, downtime, and uninterrupted operation time) in order to obtain the maximally short drying times which do not cause pattern destruction. The analysis of results confirmed that an increase of the microwave radiation power shortens the drying time of the particular layers of the ceramic mould, however, at the same time, it excessively raises the temperature of the mould. With the microwave power over 1200 W, we can obtain the drying time of one layer at the level of about 30 min, and the temperature of the mould reaches the value of 70oC, which does not cause deformation or partial melting of the polystyrene pattern. From the point of view of production effectiveness, as a result of the application of microwave drying, the time of production of ceramic moulds was shortened from 7 days to 1 working day.
Czasopismo
Rocznik
Tom
Strony
101--108
Opis fizyczny
Bibliogr. 19 poz., rys., tab., wykr.
Twórcy
autor
- Lodz University of Technology, Department of Materials Engineering and Production Systems, Łódź, Poland
autor
- Lodz University of Technology, Department of Materials Engineering and Production Systems, Łódź, Poland
autor
- Lodz University of Technology, Department of Materials Engineering and Production Systems, Łódź, Poland
autor
- Lodz University of Technology, Department of Materials Engineering and Production Systems, Łódź, Poland
autor
- Lodz University of Technology, Department of Materials Engineering and Production Systems, Łódź, Poland
Bibliografia
- [1] Pattnaik, S., Karunakar, D.B. & Jha, P.K. (2012). Developments in investment casting process - A review. Journal of Materials Processing Technology. 212(11), 2332 2348. https://doi.org/10.1016/j.jmatprotec.2012.06.003.
- [2] Kanyo, J.E., Schafföner, S., Uwanyuze, R.S. & Leary, K.S. (2020). An overview of ceramic molds for investment casting of nickel superalloys. Journal of the European Ceramic Society. 40(15), 4955-4973. https://doi.org/10.1016/j.jeurceramsoc.2020.07.013.
- [3] Żółkiewicz, Z. & Karwiński, A. (2012). Properties research of ceramic layer. Archives of Foundry Engineering. 12(spec.2), 91-94.
- [4] Nadolski, M., Konopka, Z., Zyska, A. & Łągiewka, M. (2010). Time reduction of building shells for investment casting. Hutnik, Wiadomości Hutnicze. 77(5), 241-243. (in Polish).
- [5] Ashton, M.C., Sharman, S.G. & Brookes, A.J. (1984). The replicast CS (Ceramic Shell) process. Materials & Design. 5(2), 66-75.
- [6] Jiang, W. & Fan, Z. (2018). Novel technologies for the lost foam casting process. Frontiers of Mechanical Engineering. 13, 37-47. https://doi.org/10.1007/s11465-018-0473-2.
- [7] McLoughlin, C.M. McMinn, W.A.M. & Magee, T.R.A. (2003). Microwave-vacuum drying of pharmaceutical powders. Drying Technology. 21(9), https://doi.org/10.1081/DRT-120025505. 1719-1733.
- [8] Drouzas, A.E. & Schubert, H. (1996). Microwave application in vacuum drying of fruits. Journal of Food Engineering. 28(2), 203-209. https://doi.org/10.1016/0260 8774(95)00040-2.
- [9] Das, S., Mukhopadhyay, A.K., Datta, S. & Basu, D. (2009). Prospects of microwave processing: An overview. Bulletin of materials science. 32, https://doi.org/10.1007/s12034-009-0001-4. 1-13.
- [10] Horikoshi, S., Schiffmann, R.F., Fukushima, J. & Serpone, N., (2018). Materials processing by microwave heating. Microwave Chemical and Materials Processing: A Tutorial. 321-381. https://doi.org/10.1007/978-981-10-6466-1_10.
- [11] Yahaya, B., Izman, S., Idris, M.H. & Dambatta, M.S. (2016). Effects of activated charcoal on physical and mechanical properties of microwave dewaxed investment casting moulds. CIRP Journal of Manufacturing Science and Technology. 13, https://doi.org/10.1016/j.cirpj.2016.01.002. 97-103.
- [12] Banaszak, J. (2009). Qualitative analysis of microwave dried materials. Inżynieria i Aparatura Chemiczna. 48(3), 130 135. (in Polish).
- [13] Kowalski, S.J. & Rajewska, K. (2009). Convective drying enhanced with microwave and infrared radiation. Drying Technology. 27(7-8), 878-887. https://doi.org/10.1080/07373930903014837.
- [14] Czekaj, E., Karwiński, A., Pączek, Z. & Pysz, S. (2012). A new way of manufacturing copper alloy precision castings in ceramic moulds. Archives of Foundry Engineering. 12(spec.2), 9-16. (in Polish).
- [15] Rapiejko, C., Pisarek, B., Czekaj, E. & Pacyniak, T. (2014). Analysis of AM60 and AZ91 alloy crystallization in ceramic moulds by thermal derivative analysis (TDA). Archives of Metallurgy and Materials. 59(4), 1449-1455. DOI: 10.2478/amm-2014-0246.
- [16] Rapiejko, C., Pisarek, B. & Pacyniak, T. (2014). Effect of Cr and V alloy additions on the microstructure and mechanical properties of AM60 magnesium alloy. Archives of Metallurgy and Materials. 59(2), 762-765. DOI: 10.2478/amm-2014-0128.
- [17] Pisarek, B.P., Rapiejko, C., Święcik, R. & Pacyniak, T. (2015). Effect inhibitor coating of a ceramic mould on the surface quality of an AM60 alloy cast with Cr and V. Archives of Foundry Engineering. 15(3), 51-56. DOI: 10.1515/afe-2015-0059.
- [18] Pietrowski, S. & Rapiejko, C. (2011). Temperature and microstructure characteristics of silumin casting AlSi9 made with investment casting method. Archives of Foundry Engineering. 11(3), 177-186. ISSN (1897-3310).
- [19] Haratym, R., Biernacki, R., Myszka, D. (2008). Ecological investment casting in ceramic dies. Warsaw: Warsaw University of Technology, Publishing House. (in Polish).
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-be06007c-cc6e-423d-af04-716a677ae383
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