Research and Development of Tubular Composite Sucker Rods

• Autorzy: Chudyk Ihor , Hyla Paweł , Kopey Bogdan , Kopey Ihor , Kuzmin Oleksandr

Identyfikatory

DOI

10.32056/KOMAG2025.6

• Języki publikacji: EN

Abstrakty

EN

A new design of tubular sucker rods made of fiberglass and carbonfiber have been developed for application in oil production. The results of static tensile tests of samples with a new tubular fiberglass rod and usual solid fiberglass rod are presented. Static tests of samples cut from the rod body were also carried out under cantilever bending. Fatigue curves were obtained and fatigue limits were determined: for solid fiberglass sucker rods of a conventional design, for hollow fiberglass suckerrods, for reinforced fiberglass rods and for hollow carbonfiber rods as well as for hybrid rods.A finite element model was constructed to evaluate the stress state of the wedge-glue joint. The authors propose to use the finite element method to find the optimal compression force between tube and steel head.Based on tests of prototypes and FEM, the optimal connection parameters were found.

Słowa kluczowe

EN

hollow rod; fiberglass rods; carbonfiber rod; hybrid rod; modelling; FEM method

PL

pręt pusty; pręty z włókna szklanego; pręt z włókna węglowego; pręt hybrydowy; modelowanie; metoda MES

• Wydawca: Instytut Techniki Górniczej KOMAG
• Czasopismo: Mining Machines
• Rocznik: 2025
• Tom: vol. 43
• Strony: 58--68
• Opis fizyczny: Bibliogr. 16 poz., rys., wykr., zdj.

Twórcy

autor

Chudyk Ihor

• Ivano-Frankivsk National Technical University of Oil and Gas, Vulytsya Karpatsʹka, 15, Iwano-Frankowsk, Ukraina, 76000

• https://orcid.org/0000-0002-7402-6962

autor

Hyla Paweł

• AGH University of Krakow, al. Adama Mickiewicza 30, 30-059 Krakow, Polska

• https://orcid.org/0000-0002-1038-6344

autor

Kopey Bogdan

• Ivano-Frankivsk National Technical University of Oil and Gas, Vulytsya Karpatsʹka, 15, Iwano-Frankowsk, Ukraina, 76000

• https://orcid.org/0000-0002-5445-103X

autor

Kopey Ihor

• Ivano-Frankivsk National Technical University of Oil and Gas, Vulytsya Karpatsʹka, 15, Iwano-Frankowsk, Ukraina, 76000

• https://orcid.org/0000-0001-6173-5703

autor

Kuzmin Oleksandr

• Ivano-Frankivsk National Technical University of Oil and Gas, Vulytsya Karpatsʹka, 15, Iwano-Frankowsk, Ukraina, 76000

• https://orcid.org/0009-0009-7801-7236

Bibliografia

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• 3. Akwen Z., Jiaqi Ch., Heng Z., Feng L., Jin Z., Hanxiang W., Dongdong P.:An evaluation of the influence of mechanical strength on carbon/glass hybrid rods under various design parameters, Geoenergy Science and Engineering, Volume 240, 2024.
• 4. FakherS., KhlaifatA., HossainM.E. et al.:A comprehensive review of sucker rod pumps’ components, diagnostics, mathematical models, and common failures and mitigations. J Petrol Explor Prod Technol 11, 3815–3839,2021. https://doi.org/10.1007/s13202-021-01270-7.
• 5. Mahesh B., Tasneem K.H. Khan, Kiran D.,Vijay Krishna B., Sreekanth S., Eftikhaar H.K., Pal ThethiH., Nakul G.: Review of composite materials and applications,Materials Today: Proceedings,2023,ISSN 2214-7853,https://doi.org/10.1016/j.matpr.2023.10.026.
• 6. Tri-DungN.:Composite and Nanocomposite Materials,IntechOpen,Rijeka,2020,https://doi.org/10.5772/intechopen.91285.
• 7. KrechkovskaH.,KopeyB., BakunB., KopeyI.: Pecularities of fatigue cracks growth in steel and composite sucker rods, Procedia Structural Integrity, Vol.42, Pages 1406-1413, 2022, https://doi.org/10.1016/j.prostr.2022.12.179.
• 8. Chenquan H., Siwei Ch., Guoyan X., Yang L., Baoyu D.: Defect identification method of carbon fiber sucker rod based on GoogLeNet-based deep learning model and transfer learning,Materials Today Communications,Vol.33,2022,ISSN 2352-4928,https://doi.org/10.1016/j.mtcomm.2022.104228.
• 9. Sharma A, Bello O, Teodoriu C, Karami H.:Design and Implementation of a Laboratory Sucker RodPumping Unit Using Industry 4.0 Concepts.Journal of Energy and Power Technology, 3(2),030, 2021,doi:10.21926/jept.2102030.
• 10. Zhang, Y., Che, J., Yu, C., Wang, H., Liu, Y., Liu, Z.,Du, M.: Experimental and numerical investigation of fiberglass rod joint on mechanical characteristic and failure mode in high water-content wells.The Journal of Adhesion,98(15), 2496–2516. 2021,https://doi.org/10.1080/00218464.2021.1981296.
• 11. Wójcik A., Jonak K., Karpiński R., Jonak J., Kalita M., Prostański D.: Mechanism of rock mass detachment using undercutting anchors: a numerical finite element method (FEM) analysis. Materials, vol 17, pp. 1–25, 2024. https://www.mdpi.com/1996-1944/17/18/4468. doi:10.3390/ma17184468.
• 12. Kopey B.V.: Sucker rods and pipes made of polymer composites: design, development, testing. / Kopey B.V., Maksymuk O.V., Shcherbyna N.M. et al./, Lviv: IPPMM im.Y. S. Pidstrygach NAS of Ukraine, -352 pages, 2003.
• 13. Yunong Z.et al: Research and Application of Stress Calculation Method for Sucker Rod String. Journal of Physics, Conference Series 2519, 2023, doi:10.1088/1742-6596/2519/1/012020.
• 14. Hansen B., Tolbert B., Vernon C., Hedengren J.D.: Model predictive automatic control of sucker rod pump system with simulation case study,Computers & Chemical Engineering,vol 121,pp. 265-284, 2019, https://doi.org/10.1016/j.compchemeng.2018.08.018.
• 15. Kopey B.V.:Equipment for advanced deposition of asphalt-resinous deposits, paraffin and sand: monograph in:Kopey B.V., KuzminO.O., OnyshchukS.Yu..Series “Petroleum equipment”, Vol.3 –Ivano-Frankivsk: IFNTUNG, 216 pages, 2014.
• 16.Kopey B.V.:Petroleum equipment: 15 toms. Edited byKopey B.V.T.15.Assessment of the efficiency and improvement of durability of sucker rods / KopeyB.V., FedorovychYa. T., MikhailyukV.V.:Ivano-Frankivsk: IFNTUNG, 290 pages, 2023.

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki i promocja sportu (2025).