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Microstructure and corrosion resistance of CrAlSiN, CrAlSiN+DLC, and CrN coatings

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The main aim of the research was the investigation of microstructure and corrosion resistance of the nanostructured CrAlSiN, CrAlSiN+DLC, CrN coatings deposited by cathodic arc evaporation method onto hot work tool steel substrate. Design/methodology/approach: Observations of surface and microstructure of the deposited coatings were carried out on cross sections in the SUPRA 35 scanning electron microscope. Diffraction and thin film microstructure were tested with the use of the JEOL JEM 3010UHR transmission electron microscope. X-ray study for the analyzed coatings was carried out using X'Pert PRO system. A phase identification of the investigated coatings was carried out in Bragg-Brentano geometry (XRD), and in grazing incidence geometry (GIXRD). Investigation of the electrochemical corrosion behaviour of the samples done in a PGP 201 Potentiostat/Galvanostat, using a conventional three-electrode cell. To simulate the aggressive media, 1-M HCl solution was used under aerated conditions and room temperature. Findings: It was found that the microstructure of the PVD coatings consisted of fine nanocrystallites, of an average size of 8 nm -13 nm, depending on the coating type. The morphology of the coatings fracture is characteristic of a dense microstructure. Basing on the GIXRD pattern of the investigated coatings, only fcc phases was encountered. The tests carried out with the use of a GDOS technique indicate the occurrence of a transition zone between the substrate material and the coating. Deposition of the PVD coatings increases the hardness of the tool steel surface up to 22-40 GPa. The CrN coated sample showed the best corrosion resistance. Practical implications: In order to evaluate with more detail the possibility of applying these nanocomposite coatings for protection of tool steels, further investigations should be undertaken in order to determine the thermal fatigue resistance of the coatings. The very good mechanical properties of the nanocomposite coatings make them potentially suitable for industrial applications. Originality/value: The results of the investigation provide useful information on microstructure and protective properties of the nanocomposite coatings on hot work tool steels.
Rocznik
Strony
23--29
Opis fizyczny
Bibliogr. 15, rys., tab.
Twórcy
  • Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
  • Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
  • Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
Bibliografia
  • [1] S. Veprek, M.G.J. Veprek-Heijman, The formation and role of interfaces in superhard nc-MenN/a-Si3N4 nanocomposites, Surface and Coatings Technology 201/13 (2007) 6064-6070.
  • [2] S. Veprek, A. Niederhofer, K. Moto, T. Bolom, H.D. Mannling, P. Nesladek, G. Dollinger, A. Bergmaier, Composition, nanostructure and origin of the ultrahardness in nc-TiN/a-Si3N4/a- and nc-TiSi2 nanocomposites with Hv=80 to ≥105 GPa, Surface and Coatings Technology 133134 (2000) 152-159.
  • [3] C.W. Zou, H.J. Wang, M. Li, Y.F. Yu, C.S. Liu, L.P. Guo, D.J. Fu, Characterization and properties of TiN-containing amorphous Ti-Si-N nanocomposite coatings prepared by arc assisted middle frequency magnetron sputtering, Vacuum 84/6 (2010) 817-822.
  • [4] M. Audronis, A. Leyland, P.J. Kelly, A. Mathews, Composition and structure-property relationships of chromium-diboride/molybdenium-disulphide PVD nanocomposite hard coatings deposited by pulsed magnetron sputtering, Applied Physics A 91/1 (2008) 77-86.
  • [5] K. Lukaszkowicz, J. Sondor, A. Kriz, M. Pancielejko, Structure, mechanical properties and corrosion resistance of nanocomposite coatings deposited by PVD technology onto the X6CrNiMoTi17-12-2 and X40CrMoV5-1 steel substrates, Journal of Materials Science 45/6 (2010) 1629-1637.
  • [6] F. Vaz, L. Rebouta, P. Goudeau, J. Pacaud, H. Garem, J.P. Riviere, A. Cavaleiro, E. Alves, Characterisation of Ti1-xSixNy nanocomposite films, Surface and Coatings Technology 133-134 (2000) 307-313.
  • [7] A.A. Voevodin, J.S. Zabinski, Nanocomposite and nanostructured tribological materials for space applications, Composites Science and Technology 65/5 (2005) 741-748.
  • [8] S. Veprek, M.J.G. Veprek-Heijman, Industrial applications of superhard nanocomposite coatings, Surface and Coatings Technology 202/21 (2008) 5063-5073.
  • [9] Y.C. Cheng, T. Browne, B. Heckerman, E.I. Meletis, Mechanical and tribological properties of nanocomposite TiSiN coatings, Surface and Coatings Technology 204/14 (2010) 2123-2129.
  • [10] K. Polychronopoulou, M.A. Baker, C. Rebholz, J. Neidhardt, M. O'Sullivan, A.E. Reiter, K. Kanakis, A. Leyland, A. Matthews, C. Mitterer, The nanostructure, wear and corrosion performance of arc-evaporated CrBxNy nanocomposite coatings, Surface and Coatings Technology 204/3 (2009) 246-255.
  • [11] S. Zhang, N. Ali, Nanocomposite Thin Films and Coatings, Imperial College Press, London, 2007.
  • [12] D. Pakuła, L.A. Dobrzański, A. Kriz, M. Staszuk, Investigation of PVD coatings deposited on the Si3N4 and sialon tool ceramics, Archives of Materials Science and Engineering 46/1 (2010) 53-60.
  • [13] Ö. Altun, Y.E. Böke, Effect of the microstructure of EB-PVD thermal barrier coatings on the thermal conductivity and the methods to reduce the thermal conductivity, Archives of Materials Science and Engineering 40/1 (2009) 47-52.
  • [14] L.A. Dobrzański, L.W. Żukowska, J. Mikuła, K. Gołombek, T. Gawarecki, Hard gradient (Ti,Al,Si)N coatings deposited on composite tool materials, Archives of Materials Science and Engineering 36/2 (2009) 69-75.
  • [15] A.J. Novinrooz, A. Afshari, H. Seyedi, Improvement of hardness and corrosion resistance of SS-420 by Cr+TiN coatings, Journal of Achievement in Materials and Manufacturing Engineering 23/1 (2007) 43-46.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-bd51f40b-e040-416a-8774-27aa92e83a2e
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