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Optymalizacja efektywności ogrzewania ryżu: Studium porównawcze konstrukcji szyny zygzakowatej i hybrydowego ogrzewania indukcyjnego w nowym systemie ogrzewania ryżu
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Abstrakty
This article outlines the development of a novel rice heating system, leveraging induction heating technology and hot air for enhanced efficiency. The core innovation lies in a rectangular pipe featuring three types of alternating zigzag rails, set at angles of 35, 45, and 55 degrees, to optimize hot air flow and test efficiency. The design process involved using Solidwork program to simulate hot air flow, followed by real-world experiments to validate the simulation outcomes. Key performance indicators included the temperature of rice grains exposed to hot air and the effectiveness of induction heating in uniformly heating the rice without causing damage or breakage. The study also compared the effectiveness of using hot air alone versus a combination of hot air and induction heating. Rice flow rates were tested at 100kg/h, 150kg/h, and 200kg/h, with corresponding hot air power levels of 1,143W, 2,352W, and 3,756W, and induction heating powers of 146W, 228W, and 360W. An infrared thermometer measured the rice temperature. Results indicated that the 45-degree zigzag rail design yielded higher rice temperatures without damage. Additionally, combining hot air with induction heating was found to increase rice temperature more effectively and use energy more efficiently compared to using hot air alone.
W tym artykule opisano rozwój nowatorskiego systemu ogrzewania ryżu, wykorzystującego technologię ogrzewania indukcyjnego i gorące powietrze w celu zwiększenia wydajności. Główna innowacja polega na prostokątnej rurze z trzema typami naprzemiennych szyn zygzakowatych, ustawionych pod kątem 35, 45 i 55 stopni, w celu optymalizacji przepływu gorącego powietrza i testowania wydajności. Proces projektowania obejmował użycie programu Solidwork do symulacji przepływu gorącego powietrza, a następnie eksperymenty w świecie rzeczywistym w celu walidacji wyników symulacji. Kluczowe wskaźniki wydajności obejmowały temperaturę ziaren ryżu wystawionych na działanie gorącego powietrza i skuteczność ogrzewania indukcyjnego w równomiernym ogrzewaniu ryżu bez powodowania uszkodzeń lub łamania. W badaniu porównano również skuteczność stosowania wyłącznie gorącego powietrza w porównaniu z kombinacją gorącego powietrza i ogrzewania indukcyjnego. Przepływ ryżu testowano przy 100 kg/h, 150 kg/h i 200 kg/h, przy odpowiednich poziomach mocy gorącego powietrza 1143 W, 2352 W i 3756 W oraz mocy grzania indukcyjnego 146 W, 228 W i 360 W. Termometr na podczerwień zmierzył temperaturę ryżu. Wyniki wskazały, że 45 stopniowa konstrukcja szyny zygzakowatej zapewniała wyższą temperaturę ryżu bez uszkodzeń. Ponadto stwierdzono, że połączenie gorącego powietrza z ogrzewaniem indukcyjnym zwiększa temperaturę ryżu bardziej efektywnie i wykorzystuje energię bardziej efektywnie w porównaniu z użyciem wyłącznie gorącego powietrza.
Wydawca
Czasopismo
Rocznik
Tom
Strony
36--43
Opis fizyczny
Bibliogr. 37 poz., rys.
Twórcy
autor
- School of Electronic Engineering, Suranaree University of Technology, Nakhon Ratchasima, Thailand
autor
- School of Electronic Engineering, Suranaree University of Technology, Nakhon Ratchasima, Thailand
autor
- School of Electronic Engineering, Suranaree University of Technology, Nakhon Ratchasima, Thailand
autor
- School of Electronic Engineering, Suranaree University of Technology, Nakhon Ratchasima, Thailand
autor
- School of Electronic Engineering, Suranaree University of Technology, Nakhon Ratchasima, Thailand
autor
- School of Electronic Engineering, Suranaree University of Technology, Nakhon Ratchasima, Thailand
autor
- School of Electronic Engineering, Suranaree University of Technology, Nakhon Ratchasima, Thailand
autor
- Department of Telecommunication Engineering, Faculty of Engineering and Technology, Rajamangala University of Technology Isan, Nakhon Ratchasima, Thailand
autor
- Department of Electrical Engineering, Srinakharinwirot University, Nakhon Nayok, Thailand
Bibliografia
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- [13] Mayur, P., Rahul, K., Choubey, P. Kumar, J., Influence of coil shapes on temperature distribution in induction heating process, Materials Today: Proceedings, 72, (2023), No. 6, 3029-3035.
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- [16] Salman, A.M., Ibrahim, I.A., Gad, H.M., Farag, T.M., Effects of Air Temperature on Combustion Characteristics of LPG Diffusion Flame, Trans Tech Publications Ltd, Switzerland, 1008, (2020), 128-138.
- [17] Thosdeekoraphat, T., Tanthai, K., Lhathum, K., Kotchapradit, S., Santalunai, S., Thongsopa, C., The Design of a LargeScale Induction Heating Power Source for Organic Waste Digesters to Produce Fertilizer, Energies, 16(5), (2023), 16052123.
- [18] Srituvanont, J., Thosdeekoraphat, T., Santalunai, S., Thongsopa, C., Experiment of Induction Heating Application for Heating Multilayer Metallic Hollow Altered Cylinder, The 5th International Conference on Industrial Engineering and Applications (ICIEA), National University of Singapore, April 26-28, 2018.
- [19] Poungprakhon, N., Thongsopa, C., Santalunai, S., Thosdeekoraphat, T., Santalunai, N., Chaipanya, P., The Study of Water Reconditioning using Magnetic Field for Plant Industry, Przegląd Elektrotechniczny, 99, (2023), No. 7, 59-64
- [20] Lee, Y.-L., Lin, C.-H., Liu, H.-D., A Novel MPPT Heating Control Strategy Applied to the Induction Heating System, Processes (MDPI), 10, (2022), No. 6, 1151.
- [21] Liu, T., Liang, S., Hu, J., Expert Control System based Hierarchical Control Strategy for Tunnel Microwave Rice Drying, European Control Conference (ECC), (2019), 3619-3624.
- [22] Srisuma, C., Santalunai, S., Thosdeekoraphat, T., Thongsopa, C., The Analysis and Design of Milk Pasteurization System by Using Radio Frequency Electric Fields, The 2017 Asia-Pacific International EMC Symposium, (2017), 158-160.
- [23] Kotchapradit, S., Thosdeekoraphat, T., Santalunai, S., Thongsopa, C., Improvement of Electric Field Focusing for Deep Hyperthermia in Breast Cancer Treatment by Using Microwave Dielectric Heating with Curved Plate Applicator
- [24] Santalunai, S., Thongsopa, C., Thosdeekoraphat, T., The efficiency of dielectric heating by using symmetrically electric power ports on electrode plate for pest control, 2015 12th International Conference on Electrical Engineering/Electronics, Computer, Telecommunications and Information Technology, (2015), 1-4
- [25] Sutacha, C., Santalunai, S., Thongsopa, C., Thosdeekoraphat, T., Penkhrue, W., Inactivation of Contaminated Fungi in Rice Grains by Dielectric Heating, Applied Sciences, 12 (2022), No. 20, 10478
- [26] Yodrot, T., Santalunai, S., Thongsopa, C., Thosdeekoraphat, T., Santalunai, N., Measurement of Dielectric Properties in Soil Contaminated by Biodiesel-Diesel Blends Based on Radio Frequency Heating, Applied Sciences, 13 (2023), no. 3, 1248
- [27] Ratniyomchai, K., Santalunai, S., Thosdeekoraphat, T., Thongsopa, C., Optimization of capacitor copper plate for dielectric heating to eliminate insect, Applied Mechanics and Materials, 343 (2013), 101-105
- [28] Saeung, P., Santalunai, S., Thosdeekoraphat, T., Thongsopa, C., Improved Efficiency of Insect Pest Control System by SSPA, The 5th International Conference on Industrial Engineering and Applications, (2018), 179-183.
- [29] Wasusathien, W., Santalunai, S., Thosdeekoraphat, T., Thongsopa, C., Rice Types Classification by Using Dielectric Properties Measurement with Saline Water Increasing Technique, 9th International Symposium on Electrical Insulating Materials, (2020), 433-438.
- [30] Kornsing, S., Santalunai, S., Thosdeekoraphat, T., Thongsopa, C., Dielectric Property Measurement of Freshwater Fishes and Parasite Affecting Infection Opisthorchis Viverrini for Dielectric Heating Application, 9th International Symposium on Electrical Insulating Materials, (2020), 439-442.
- [31] Seehanan, T., Fhafhiem, N., Santalunai, S., Krachodnok, P., Analysis of electric fields distribution by using EBG structure for dielectric heating applications, 4th International Conference on Engineering, Applied Sciences and Technology: Exploring Innovative Solutions for Smart Society, (2018), 1-4
- [32] Santalunai, N., Santalunai, S., Meesawad, P., Tongsopa, C., Santalunai, S., Plus-Shape of Mushroom-Like EBG with Square Microstrip Emitter to Expand the Working Space in Dielectric Heating Applications, International Journal of Intelligent Engineering and Systems, 14 (2021), No. 3, 189-200
- [33] S. Komsing, N. Fhafhiem, A. Innok and A. Ruengwaree, "Design of Wide-Band Dipole Antenna for Digital TV Broadcasting Application," 2018 International Electrical Engineering Congress (iEECON), Krabi, Thailand, 2018, pp. 1-4.
- [34] N. Fhafhiem, W. Naktong, A. Innok and A. Ruengwaree, "High-gain and broadband antenna using microstrip combined with the waveguide antenna," 2017 International Symposium on Antennas and Propagation (ISAP), Phuket, Thailand, 2017, pp. 1-2.
- [35] Lucía, O., Maussion, P., Dede, E.J., Burdío, J.M., Induction Heating Technology and Its Applications: Past Developments, Current Technology, and Future Challenges, IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, 61, (2014), No. 5, 2509-2520.
- [36] Liu, C., Han, J., Lu, R., Liu, J., Ma, X., Numerical Study of Ti6Al4V Alloy Tube Heated by Super-Frequency Induction Heating, Materials (MDPI), 16, (2023), No. 11, 3938.
- [37] Bhagya Raj, G.V.S., Dash, K.K., Heat transfer analysis of convective and microwave drying of dragon fruit, Food Process Engineering, 44, (2021), No. 9, 13775.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki i promocja sportu (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-bd0878d6-cf83-4f20-8296-a04df68178fb
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