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The selection of phase composition of silicon nitride ceramics for shaping with the use of EDM machining

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The purpose of this study is the selection of phase composition of Si3N4 matrix ceramics with the addition of conducting phases so as to make shaping of those materials possible by means of electro discharge machining (EDM). Silicon nitride matrix materials with the addition of oxide phases (Al2O3, MgO, ZrO2) and conducting phases (TiB2, TiN) were sintered by the method of SPS (Spark Plasma Sintering). Additionally the effect of oxide phases on silicon nitride sintering capacity, the value of electric resistance of nitride ceramics depending on the addition of a conducting phase and the effect of sintering parameters on selected features of produced materials were determined. Design/methodology/approach: Materials were sintered with the use of a SPS device marked with FCT-HP D 5. Apparent density Pp was measured by the hydrostatic method. Hardness was determined by the Vicker’s method at the load of 980.7 mN with the use of a Future Tech Corp digital hardness tester FM7. For the purpose of those tests a surface was prepared with the use of a Struers cutting grinder ACUTOM. Measurements of Young’s modulus for sintered samples were carried out using a ultrasonic method of transverse and longitudinal wave speed measurement with the use of a Panametrics Epoch III detector. Resistance measurement was done with the use of Wheatstone and Thomson technical bridges. Findings: The addition of titanium nitride had no effect on the reduction of electric resistance of Si3N4 matrix ceramics. The lack of electric conductivity of those materials is the result of used additions influencing sintering capacity, mainly magnesium oxide. Si3N4 matrix materials with the addition of titanium diboride are characterised by low electrical resistance with high physical and mechanical features maintained. Electric conductivity of those materials and the initial electro discharge cutting attempts prove that it is possible to shape Si3N4 matrix ceramic materials with the addition of a TiB2 phase with the use of EDM process. Practical implications: The use of EDM will enable the production of elements with complicated shapes (impossible to achieve by other shaping methods) from ceramic materials (with Si3N4 matrix). Originality/value: By the appropriate selection of a conducting phase addition it is possible to increase electric conductivity of silicone nitride matrix ceramics, for which it is possible to shape products by means of electro discharge machining.
Rocznik
Strony
35--40
Opis fizyczny
Bibliogr. 18 poz., rys., tab.
Twórcy
autor
  • Institute of Advanced Manufacturing Technology, ul. Wrocławska 37a, 30-011 Kraków, Poland
  • Institute of Advanced Manufacturing Technology, ul. Wrocławska 37a, 30-011 Kraków, Poland
autor
  • Institute of Advanced Manufacturing Technology, ul. Wrocławska 37a, 30-011 Kraków, Poland
  • Institute of Advanced Manufacturing Technology, ul. Wrocławska 37a, 30-011 Kraków, Poland
autor
  • Institute of Advanced Manufacturing Technology, ul. Wrocławska 37a, 30-011 Kraków, Poland
Bibliografia
  • [1] R. Pampuch, S. Błażewicz, G. Górny, Ceramics materials for electronics, AGH Publishing House, Cracow, 1993 (in Polish).
  • [2] K.E Oczoś, Forming of ceramics materials, Rzeszow University of Technology Publishing House, Rzeszow, 1996 (in Polish).
  • [3] A. Raźniak, P. Tomczyk, M. Dudek, Properties of oxides electrolyte based of MO2 (M =Zr, Ce), Mining and Geoengineering 29 (2005) 217-224 (in Polish).
  • [4] L.A. Dobrzański, J. Mikuła, D. Pakuła, J. Kopač, M. Soković, Cutting properties of the ceramic tool materials based on Si3N4 and Al2O3 coated with PVD and CVD process, Proceedings of the 12th International Scientific Conference “Achievements in Mechanical and Manufacturing Engineering” AMME’2003, Gliwice - Wisła, 2003, 249-252.
  • [5] S.L. Chen, Q.C. Hsu, Studies on electric-discharge machining of non-contact seal face grooves, Journal of Materials Processing Technology 140 (2003) 363-367.
  • [6] W.J. Tomlinson, K.N. Jupe, Strength and microstructure of electrodischarge-machined titanium diboride, Journal of Materials Science Letters 12 (1993) 366-368.
  • [7] K. Liu, J. Peirs, E. Ferraris, B. Lauwers, D. Reynaerts, Micro Electrical Discharge Machining of Si3N4-based Ceramic Composites, http://www.4m-net.org/files/papers/ 4M2008/05-03/05-03.PDF (3.X.2011)
  • [8] B.V. Manoj Kumar, J. Ramkumar, B. Bikramjit, S. Kang, Electro-discharge machining performance of TiCN-based cermets, International Journal of Refractory Metals and Hard Materials 25 (2007) 293-299.
  • [9] J.A. Sanchez, I. Cabanes, L.N. Lopez de Lacalle, A. Lamikiz, Development of Optimum Electrodischarge Machining Technology for Advanced Ceramics, The International Journal of Advanced Manufacturing Technology 18 (2001) 897-905.
  • [10] P. Figiel, S. Zimowski, P. Klimczyk, T. Dziwisz, L. Jaworska, Mechanical and tribological properties of TiC-based composites for ED machining, Archives of Materials Science and Engineering 33/2 (2008) 83-88.
  • [11] A. Medfai, M. Boujelbene, E. Bayraktar, A mathematical model to choose effective cutting parameters in electroerosion, EDM, Journal of Achievements in Materials and Manufacturing Engineering 47/1 (2011) 97-102.
  • [12] P. Klimczyk, P. Figiel, I. Petrusha, A. Olszyna, Cubic boron nitride based composites for cutting applications, Journal of Achievements in Materials and Manufacturing Engineering 44/2 (2011) 198-204.
  • [13] M. Herrmann, B. Balzer, C. Schuberrt, W. Hermel, Densification, microstructure and properties of Si3N4-Ti(C,N) composites, Journal of the European Ceramic Society 12 (1993) 287-296.
  • [14] S. Kawano, J. Takahashi, S. Shimada, Highly electro-conductive TiN/Si3N4 composite ceramics fabricated by spark plasma sintering of Si3N4 particles with a nano-sized TiN coating, Journal of Materials Chemistry 12 (2002) 361-365.
  • [15] C.C. Liu, J.L. Huang, Effect of the electrical discharge machining on strength and reliability of TiN/Si3N4 composites, Ceramics International 29 (2003) 679-687.
  • [16] A.R. Olszyna, Super-hard ceramics, Warsaw University of Technology Publishing House, Warsaw, 2001 (in Polish).
  • [17] S. Stolarz, Compounds and phases with high melting point, Śląsk, Katowice, 1973 (in Polish).
  • [18] Z. Guo, G. Blugan, R. Kirchner, M. Reece, T. Graule, J. Kuebler, Microstructure and electrical properties of Si3N4-TiN composites sintered by hot pressing and spark plasma sintering, Ceramics International 33 (2007) 1223-1229.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-bc4f4c1d-eb32-4d0e-8b2a-aebd28644c43
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