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Production system rationalisation on the example of iron foundry

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Języki publikacji
EN
Abstrakty
EN
The present paper presents a systemic approach to foundry management. Thanks to production process modelling and simulation techniques, an attempt was made to synthesis many interconnected devices and numerous manufacturing stages into one production system. In the beginning, a factor analysis was carried out of the research object, which is a system of iron castings manufacture on automated foundry lines. On the basis of a simulation experiment, use the accessible production resources and manufacturing own cost of castings were analysed, depending on batch content and melting order, choice of an automatic line and the model of line fed with cast iron, sequence of order realization and the size of production lots. Simulation experiments were carried out on a computer simulation model prepared in the Arena packet produced by Rockwell Automation. Cost was estimated on the basis of additional calculation according to cost centres basing on factory spreadsheet.
Rocznik
Strony
209--212
Opis fizyczny
Bibliogr. 14 poz., rys.
Twórcy
autor
  • University of Bielsko-Biala, Department of Industrial Engineering, Willowa 2, 43-309 Bielsko-Biala, Poland
Bibliografia
  • [1] J. Matuszek, J. Košturiak, M. Gregor, J. Chal, J. Krištàk, Lean Company, Akademia Techniczno– Humanistyczna w Bielsku – Bialej, Bielsko – Biala 2003.
  • [2] T. Narusawa, J. Shook, Kaizen Express – fundamental for journey, The Lean Enterprise Institute, Cambridge 2009.
  • [3] L. Wojtynek, Process management in foundries, Archives of Foundry Engineering vol. 9, Issue 3 (2009) 211-216.
  • [4] P. Dennis, Getting the right things done, The Lean Enterprise Institute, Cambridge 2006.
  • [5] S. Kukla, Rationalization of foundry processes on the basis simulation experiment, Archives of Foundry Engineering Vol.8, issue 3 (2008) 65-68.
  • [6] A. Law, D. Kelton, Simulation modelling and analysis, McGraw – Hill, New York 2000.
  • [7] R. N. Callahan, K. M. Hubbard, N. M. Bacoski, The use of simulation modelling and factorial analysis as a method for process flow improvement, International Journal of Advanced Manufacturing Technology Vol. 29, No. 1-2 (2006) 202– 208.
  • [8] T. Altiok, B. Melamed, Simulation modelling and analysis with Arena, Academic Press is an imprint of Elsevier 2007.
  • [9] C. Chung, Simulation modelling handbook: a practical approach, CRC Press, London 2004.
  • [10] V. Hlupic, Z. Irani, R. J. Paul, Evaluation framework for simulation software, International Journal of Advanced Manufacturing Technology, Vol. 15, 1999, 366-382.
  • [11] S. Kukla, Analysis of production systems on the basis of simulation experiment, Applied Computer Science 2008 vol. 4, no.1: Modelling of Manufacturing Processes 98-113.
  • [12] J. Matuszek, S. Kukla, Analysis of foundry production systems on the basis of modelling and simulation, Acta Mechanica Slovaca, Vol. 13, no.2 (2009) 106-111.
  • [13] S. Kukla, Evaluation and verification of time and costs of production activities in foundry industry, Archives of Foundry Engineering Vol. 7, issue 3 (2007) 79-82.
  • [14] S. Kukla, Total productive maintenance on example of automated foundry lines, Archives of Foundry Engineering Vol. 9, issue 3 (2009) 71-74.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-bbb2d5b1-bc5e-4729-b05b-7bbd9b110309
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