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Advanced open CNC system with in process tool path compensation

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Despite several technical advances over the last decade, CNC controlled manufacturing still bases upon outdated paradigms: manufacturing data are generated and transferred along a heterogeneous and divided CAD/CAM/CNC data chain. The role of the NC controller is limited to the execution of tool paths generated beforehand and the possibility of online tool path adaptation is not planned in legacy NC controllers. In contrast, practical observations make this legacy approach quite inappropriate in an industrial framework. Significant geometrical variability is sometimes observed both prior and after milling in parts that belong to the same batch. In that context, the integration of online tool path adaptation strategies appears to be essential. In this paper, a methodology for correcting the tool path in real-time thanks to measurements provided by a laser scanner moving with the tool is introduced. The resulting local information is used to approximate the workpiece exact geometry by using a POD (Prosper Orthogonal Decomposition) snapshot technique and to adjust the path in accordance. This method has the great advantage of taking into consideration geometrical features such as curvature, twist but also additional parameters whose impact on the tool path is significant (unexpected initial setup of the part for example). This method has been implemented on the advanced CNC programming platform of the laboratory, which hosts in particular a high speed machining centre equipped with an open NC controller.
Rocznik
Strony
48--57
Opis fizyczny
Bibliogr. 14 poz., rys.
Twórcy
  • Institut Recherche Communications et Cybernetique Nantes (IRCCyN), UMR CNRS 6597, Ecole Centrale Nantes, Nantes, France
autor
  • Institut Recherche Communications et Cybernetique Nantes (IRCCyN), UMR CNRS 6597, Ecole Centrale Nantes, Nantes, France
Bibliografia
  • [1] ISO 6983-1, 1982, Numeric control of machines—Program format and definition of address words-Part 1: Data format for positioning, line motion and contouring control systems.
  • [2] XU X.W., NEWMAN S.T., 2006, Making CNC machine tools more open, Interoperable and intelligent – a review of technologies, Computers in Industry, 52/2, 141-152.
  • [3] POULHAON F., LEYGUE A., RAUCH M., HASCOET J.Y., CHINESTA F., 2014, Simulation based adaptative toolpath generation in milling processes, International Journal of Machining and Machinability of Materials, 15/3, 263-284
  • [4] XU X.W., NEWMAN S.T., 2005, Making CNC machine tools more open, inter-operable and intelligent: a review of the technologies, Computers in Industry, 57/2, 141–152.
  • [5] YOUNGER M.S., ECKELMEYER K.H., 2007, Overcoming residual stresses and machining distortion in the production of aluminium alloy satellite boxes, Sandia Report SAND2007-6811, Sandia National Laboratories.
  • [6] ZUPERL U., CUS F., MILFELNER M., 2005, Fuzzy control strategy for an adaptive force control in end-milling, Journal of Materials Processing Technology, 164-165, 1472-1478.
  • [7] CHUNG K.T., GEDDAM A., 2003, A multi-sensor approach to the monitoring of end milling operations, Journal of Materials Processing Technology, 139, 15-20.
  • [8] LI Z.Z., ZHANG Z.H., ZHENG L., 2004, Feedrate optimization for variant milling process based on cutting force prediction, The International Journal of Advanced Manufacturing Technology, 24, 541-552.
  • [9] HASCOET J.Y., DÉPINCÉ P., SEO T.I., 1998, Compensation of tool deflection in ball-end milling simulation and experimental results, CIRP International Seminar on Improving Machine Tool Performance, Conference proceedings, 375-388.
  • [10] RAUCH M., HASCOET J.Y., HAMANN J.C., PLENNEL Y., 2008, A new approach for toolpath programming in incremental sheet forming, International Journal of Material Forming, 1, 1191–1194.
  • [11] JOLLIFFE I.T., 1986, Principal component analysis, Springer, New York.
  • [12] RYCKELYNCK D., CHINESTA F., CUETO E., AMMAR A., 2006, On the a priori model reduction: overview and recent developments, Archives of Computational Methods in Engineering, State of the Art Reviews, 13/1, 91–128.
  • [13] SHACKLEFORD W.P., PROCTOR F.M., 2001, Use of open source distribution for a machine tool controller, Sensors and Controls for Intelligent Manufacturing, 19, Proc. SPIE 4191, doi:10.1117/12.417244.
  • [14] RAUCH M., HASCOET J-Y., SIMOES V., HAMILTON K., 2014, Advanced programming of machine tools: Interests of an open CNC controller within a STEP-NC environment, International Journal of Machining and Machinability of Materials, 15/1, 2-17.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-bb8db91e-a7c4-4b2e-bca6-45bd7a4ccf6a
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