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Numerical Analysis of a Rolling Process for Producing Steel Balls Using Helical Rolls

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EN
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EN
This paper presents the research results of the balls rolling process according to the conventional and modified methods of rolling. Theoretical analysis was carried out by using numerical methods based on the Finite Element Method. The Simufact package version 10.0 were used for calculation. Simulations of balls rolling were carried out under conditions of 3D state of strain, taking into account the effect of thermal conditions occurring during forming. The study of the achieved results showed that the best rolling process parameters were obtained for the modified method, in which the feed material is heated up to 1150 °C. In this case, the rolling parameters such as: rolling force and torque as well as tool wear reached the smallest values.
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autor
  • AGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, Al. A. Mickiewicza 30, 30-059 Kraków, Poland
autor
  • Lublin University of Technology, 36 Nadbystrzycka Str., 20-618 Lublin, Poland
autor
  • Lublin University of Technology, 36 Nadbystrzycka Str., 20-618 Lublin, Poland
autor
  • AGH University of Science and Technology, Faculty of Metals Engineering and Industrial Computer Science Al. A. Mickiewicza 30, 30-059 Kraków, Poland
Bibliografia
  • [1] P. Wasilewski, Odlewnictwo jako jedna z najstarszych metod wytwarzania, Archiwum odlewnictwa 1, (1/2), 9-31 (2001).
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  • [8] Z. Pater, J Kazanecki, Thermo-mechanical analysis of piercing plug loads in the skew rolling process of thick-walled tube shell. Metallurgy and Foundry Engineering 32, 1, 31-40 (2006).
  • [9] J. Kazanecki, Z. Pater, J Bartnicki, The analysis of the influence of plug shape and its position on piercing process in skew rolling mill. Computer Methods in Materials Science 7, 2, 299-304 (2007).
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  • [12] Z. Pater, A. Tofil, Experimental and theoretical analysis of the cross - wedge rolling process in cold forming conditions. Archives of Metallurgy and Materials 52, 2, 289-297 (2007).
  • [13] Y. F. Qiang, P. B. Song, Analysis on temperature distribution in cross wedge rolling process with finite element method, Journal of Materials Processing Technology 187-188, 392-196 (2007).
  • [14] Z. Pater, J. Bartnicki, Finished cross-wedge rolling of hollowed cutters, Archives of Metallurgy and Materials 51, 2, 205-211 (2006).
  • [15] Z. Pater, Finite element analysis of cross wedge rolling, Journal of Materials Processing Technology 173, 201-208 (2006).
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  • [22] http://www.ec-e.pl/software-pl/Simufact/simufact. forming
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Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-bae1a48f-806e-4287-aedf-b21d5ae37381
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