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iHFMS - an integrated system for predicting and monitoring up-to-date tool life status based on high-level CNC data

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents an integrated High-Fidelity Machining Simulation (iHFMS) system with the intention to predict and monitor up-to-date tool information status based on high-level CNC data through the evaluation of historic Post-Machining analysis. The system consists of three components which include; tracking and recording mechanism of Cutting Tools Database (CTD) via barcode identification, remaining tool life predictive model, as well as development of a Machining History Database (MHD). A case study was designed to demonstrate how the system is utilised in tracking the remaining tool life of a mounted cutting tool, together with variety machining configurations. The outcome shows the integrated system may fasten the process planning activity and perform machining efficiently by providing dynamic tool life values based on the shop-floor status.
Słowa kluczowe
Rocznik
Strony
421--430
Opis fizyczny
Bibliogr. 21 poz., rys., tab.
Twórcy
  • IIMS, Department of Mechanical Engineering, Faculty of Engineering, University of Auckland, New Zealand
  • Department of Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, UTM, Malaysia
autor
  • IIMS, Department of Mechanical Engineering, Faculty of Engineering, University of Auckland, New Zealand
Bibliografia
  • [1] F. Hosseinpour, H. Hajihosseini, Importance of simulation in manufacturing, World Academy of Science, Engineering and Technology 27 (2009) 285-288.
  • [2] C. McLean, S. Leong, The role of simulation in strategic manufacturing, Proceedings of the 2001 International Working Conference on Strategic Manufacturing, 2001, 239-250.
  • [3] J. Heilala, Use of simulation in manufacturing and logistics systems planning, Proceeding of the VTT Manufacturing Technology, Finland, 1999.
  • [4] X.W. Xu, Q. He, Striving for a total integration of CAD, CAPP, CAM and CNC, Robotics and computer-integrated manufacturing 20 (2004)101-109.
  • [5] ISO 14649, International organization for standardization, data model for computerized numerical controllers, Part 1, Overview and fundamental principles, 2003.
  • [6] ISO 14649, Industrial automation systems and integration physical device control-data model for computerized numerical controllers, Part 10, General process data, 2003.
  • [7] F. Ridwan, X. Xu, G. Liu, A framework for machining optimization and process control based on the STEP, Journal of Intelligent Manufacturing 23 (2012) 423-441.
  • [8] R. Laguionie, M. Rauch, J.Y. Hascoet, Simulation and optimization in a multi-process environment using STEP NC, Proceeding of the IEEE International Conference on “Control and Automation”, Christchurch, 2009, 2384-2391.
  • [9] R. Liu, C. Zhang, R. Wang, Data processing and simulation platform development for STEP-NC, Computer engineering 31 (2005) 179-181.
  • [10] A.A. Kadir, X. Xu, Towards high-fidelity machining simulation, Journal of Manufacturing Systems 30 (2011) 175-186.
  • [11] G.C. Vosniakos, A. Daskalopoulos, N. Straggas, A web based integrated cutting tool management system, Proceedings of the 7th Biennial Conference on “Engineering Systems Design and Analysis” ESDA’2004, Manchester, 2004, 19-22.
  • [12] A.A. Kadir, X. Xu, Smart NC code generation via highfidelity machining simulation, Proceeding of the 15th International Conference on “Mechatronics Technology” ICMT’2011, Melbourne, 2011.
  • [13] ISO 14649, Part 11, International organization for standardization, Data model for computerized numerical controllers, Process data for milling.
  • [14] ISO 14649, Part 111, International organization for standardization, Data model for computerized numerical controllers, Tools for milling.
  • [15] ISO 10303, Part 105, STEP product data representation and exchange: integrated application resource: kinematics.
  • [16] ISO 14649-201, International organization for standardization, automation systems and integration, physical device control, Data model for computerized numerical controllers, Machine tool data for cutting process, 2011.
  • [17] ISO 10303, Part 41, Industrial automation systems and integration - Product data representation and exchange – Part 41, Integrated generic resource, Fundamentals of product description and support, 2000.
  • [18] ISO 10303, Part 42, Industrial automation systems and integration - Product data representation and exchange – Part 42, Integrated generic resources, Geometric and topological representation, 1994.
  • [19] ISO 10303, Part 43, Industrial automation systems and integration - Product data representation and exchange – Part 43, Integrated generic resource, Representation structures, 2000.
  • [20] ISO 10303, Part 21, Industrial automation systems and integration-product data representation and exchange-part 21, Implementation methods, Clear text encoding of the exchange structure, 1994.
  • [21] M. Blair, T.L. Stevens, B. Linskey, Steel castings handbook, Steel founder's society of America ASM International, 2007.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ba1a991c-7a7e-4bf8-8638-14e9db1702cc
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