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Anomaly detection in a cutting tool by k-means clustering and support vector machines

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper concerns the analysis of experimental data, verifying the applicability of signal analysis techniques for condition monitoring of a packaging machine. In particular, the activity focuses on the cutting process that divides a continuous flow of packaging paper into single packages. The cutting process is made by a steel knife driven by a hydraulic system. Actually, the knives are frequently substituted, causing frequent stops of the machine and consequent lost production costs. The aim of this paper is to develop a diagnostic procedure to assess the wearing condition of blades, reducing the stops for maintenance. The packaging machine was provided with pressure sensor that monitors the hydraulic system driving the blade. Processing the pressure data comprises three main steps: the selection of scalar quantities that could be indicative of the condition of the knife. A clustering analysis was used to set up a threshold between unfaulted and faulted knives. Finally, a Support Vector Machine (SVM) model was applied to classify the technical condition of knife during its lifetime.
Czasopismo
Rocznik
Strony
21--29
Opis fizyczny
Bibliogr. 27 poz., wykr.
Twórcy
autor
  • University of Modena and Reggio Emilia, Department of Science and Engineering Methods, Via Amendola 2 - Pad. Morselli, Reggio Emilia, Italy
  • University of Modena and Reggio Emilia, Department of Science and Engineering Methods, Via Amendola 2 - Pad. Morselli, Reggio Emilia, Italy
autor
  • University of Modena and Reggio Emilia, Department of Science and Engineering Methods, Via Amendola 2 - Pad. Morselli, Reggio Emilia, Italy
Bibliografia
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  • 3. Ding G, Wang L, Shen P, Yang P. Sensor fault diagnosis based on ensemble empirical mode decomposition and optimized least squares support vector machine. Journal of Computers, 2013; 8 (11): 2916-2924.
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  • 5. Hadroug N, Hafaifa A, Kouzou A, Chaibet A. Faults detection in gas turbine using hybrid adaptive network based fuzzy inference systems. Diagnostyka 2016; 17 (4): 3-17.
  • 6. Hu W, he Pan Q. Data clustering and analyzing techniques using hierarchical clustering method. Multimedia Tools and Applications 2015; 74 (19): 8495-8504.
  • 7. Huang NE, Shen Z, Long SR, Wu ML, Shih HH, Zheng Q, Yen NC, Tung CC, Liu HH. The empirical mode decomposition and Hilbert spectrum for nonlinear and non- stationary time series analysis. Proceedings of the Royal Society A 1998; 454: 903-995.
  • 8. Jain AK. Data clustering: 50 years beyond K-means. Pattern Recognition Letters 2010; 31 (8): 651-666.
  • 9. Jardine AKS, Lin D, Banjevic D. Review on machinery diagnostics and prognostics implementing condition-based maintenance. Mechanical Systems and Signal Processing 2006; 20 (7): 1483-1510.
  • 10. Jiao X, Jing B, Huang Y, Liang W, Xu G. A Fault Diagnosis Approach for Airborne Fuel Pump Based on EMD and Probabilistic Neural Networks, Prognostics and System Health Management Conference (PHM-Chengdu), 2016: 1-6.
  • 11. Lee J, Wu F, Zhao W, Ghaffari M, Liao L, Siegel D. Prognostics and health management design for rotary machinery systems - Reviews, methodology and applications. Mechanical Systems and Signal Processing 2014; 42 (1-2): 314-334.
  • 12. Klarecki K, Rabsztyn D, Hetmańczyk M. Influence of setting the selected parameters of hydraulic systems on pressure pulsation of gear pumps. Diagnostyka 2015; 16(2): 49-54.
  • 13. Marciniak J. The detection of anomalies in controlling of the combustion process by using a genetic algorithm. Diagnostyka 2016; 17 (1): 21-25.
  • 14. McLachlan G. Discriminant Analysis and Statistical Pattern Recognition, John Wiley and Sons, 2004.
  • 15. O'Connor PDT, Kleyner A. Practical reliability engineering. 5th ed. Chichester: John Wiley & Sons; 2012. DOI: 10.1002/9781119961260.
  • 16. Popiolek K, Pawlik P. Diagnosing the technical condition of planetary gearbox using the artificial neural network based on analysis of non-stationary signals. Diagnostyka 2016; 17 (2): 57-64.
  • 17. Randall RB. Vibration-based condition monitoring. 1st ed. Chichester: John Wiley & Sons; 2011. DOI: 10.1002/9780470977668.
  • 18. Rilling G, Flandrin P, Goncalves P. On empirical mode decomposition and its algorithms. Proceedings of IEEE EURASIP Workshop on Nonlinear Signal and Image Processing 2003, Jun 2003, Grado, Italy.
  • 19. Rousseeuw PJ. Silhouettes: a graphical aid to the interpretation and validation of cluster analysis. Computational and Applied Mathematics 1987; 20: 53-65.
  • 20. Sobolewski A, Ostapkowicz P. Leak detection in liquid transmission pipelines using statistical analysis. Diagnostyka 2013; 14(1): 71-77.
  • 21. Soylemezoglu A, Jagannathan S, Saygin C. Mahalanobis-Taguchi system as a multi-sensor based decision making prognostics tool for centrifugal pump failures, EEE Transactions on Reliability, 2011; 60 (4): 864-878.
  • 22. Straczkiewicz M, Czop P, Barszcz T. Supervised and unsupervised learning process in damage classification of rolling element bearings. Diagnostyka 2016; 17 (2): 71-80.
  • 23. Szczurek A, Maciejewska M, Wylomanska A, Zimroz R, Zak G, Dolega A. Detection of occupancy profile based on carbon dioxide concentration pattern matching. Measurement, 2016; 93: 265-271.
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Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b97aac43-77da-4665-acf0-a874540a42b5
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