Disassembly and aggregation in computer aided overhaul preparation

• Autorzy: Janik W. , Gendarz P.
• Języki publikacji: EN

Abstrakty

EN

Purpose: Disassembly and aggregation procedures are main aspects of an overhaul process. The paper presents the example of an application that solves automation of technical mean recirculation procedures. Automation in the aspect of overhaul process preparation should be obtained through new tools specially oriented to refurbish mechanically used or damaged components. Design/methodology/approach: Methodology is based on complex overhaul process analysis that conclude technical mean recirculation method. This method brings technical mean back to operation with procedures (like: disassembly, aggregation, examination, preparation of refurbishing technology, overhaul process report generation) determined in specific order. Findings Method of technical mean refurbishing with computer aid application. Proposition of automation in aspects of: disassembly (disassembly correct sequence) and aggregation procedures (which elements should be examined). Research limitations/implications: Important limitations are: disassembly based on assembly order, automation widest range possible when disassembly and aggregation is based on existing documentation. Aggregation algorithm based on machined type of elements. Practical implicatioii: Nowadays overhaul processes are based directly in most cases on leading technologist experience. Elaborated method and application leads to more objective solutions (decisions) based on algorithms results. Originality/value CAO is an original and new approach that should be considered especially in heavy industry. Nowadays subjective decisions about how to refurbish in overhaul processes could be replaced by automated computer aided solutions. Positive economic impact to future and present overhaul processes execution in industry.

Słowa kluczowe

EN

disassembly; replacement; refurbishing; overhaul; CAO; automation

• Wydawca: International OCSCO World Press
• Czasopismo: Journal of Achievements in Materials and Manufacturing Engineering
• Rocznik: 2011
• Tom: Vol. 44, nr 2
• Strony: 187--197
• Opis fizyczny: Bibliogr. 16 poz., rys.

Twórcy

autor

Janik W.

• Institute of Engineering Processes Automation and Integrated Manufacturing Systems, Faculty of Mechanical Engineering, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland

autor

Gendarz P.

• Institute of Engineering Processes Automation and Integrated Manufacturing Systems, Faculty of Mechanical Engineering, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland

Bibliografia

• [1] P. Gendarz, Modular design flexible systems, Silesian University of Technology Publishing House, Gliwice, 2009.
• [2] P. Gendarz, W. Janik, Refurbishing technologies of hydraulic actuators applied in mining industry, Journal of Achievements in Materials and Manufacturing Engineering 41 (2010) 104-111.
• [3] A. Barg, Product and production recycling planning, VDI-Zeitschrift für integrierte Produktionstechnik 133/11 (1991) 64-74.
• [4] VDI - Richtlinie 2243, Design oriented to recycle of technical products, VDI - Verlag, Dusseldorf, 1993.
• [5] P. Gendarz, CAD programs application In family of designs, Silesian University of Technology Publishing House, 1998.
• [6] P. Gendarz, Basic tools for flexible modular system creation, Proceedings of the 4th International Conference of CAE, Kudowa Zdrój, 1998, 221-230.
• [7] J. Dietrych, System and construction, WNT, Warsaw 1985, (in Polish).
• [8] G. Pahl, W. Beitz, Construction science, WNT, Warsaw, 1984.
• [9] G. Pahl, K.H. Beelich, Determination of manufacturing costs for similar components, VDI-Berichte 347, Dusseldorf, 1979.
• [10] M. Steiner, K. Ehrlenspiel, W. Schnitzlein, Experience with the introduction of knowledge-based extensions of a CAD -system for supporting construction cost estimate, VDI Berichte 1079 (1993) 33-43.
• [11] V. Malin, R.N. Johnson, F.M. Sciammarella, Laser cladding help refurbish navy ship components, Amptiac Quarterly 8/3 (2003) 3-10.
• [12] VDI - Richtlinie 2235, Economic decisions at the construction stage, methods and tools, VDI - Verlag, Dusseldorf, 1987.
• [13] S. Kirkpatrick, C.D. Gelatt, M.P. Vecchi, Optimization by Simulated Annealing, Science 220/4598 (2009) 671-680.
• [14] R. Rząsinski, P. Gendarz, The creation of ordered technologies on the basic of ordered constructions of machines, Proceedings of the 3rd Scientific Conference “Materials, Mechanical and Manufacturing Engineering” MMME’2005, Gliwice-Wisła, 2005, 203-207.
• [15] P. Gendarz, R. Rząsiński, Project of a trenchless works tunneling machines ordered construction family, Journal of Achievements in Materials and Manufacturing Engineering 33/2 (2009) 181-188.
• [16] P. Gendarz, R. Rząsiński, P. Chyra, Technological similarity in process of series of type technology creating, Proceeding of the 16th International Scientific Conference “Achievements in Mechanical and Materials Engineering” AMME’2008, Gliwice - Ryn, 2008, 159-162.