Flexible system for micro-clinching processes design and analysis

• Autorzy: Presz Wojciech , Bing-Yuan Han

Identyfikatory

DOI

10.26628/wtr.v92i4.1113

Warianty tytułu

PL

Elastyczny system do projektowania i analizy procesów mikro-klinczowania

• Języki publikacji: EN

Abstrakty

EN

With the development of microprocessors, actuators and structural micro-components, new concepts of micro-electro-mechanical systems/machines are constantly being introduced. One of the consequences of this tendency is seeking for best techniques to connect metal micro-components. Because of tools simplicity, no additional fastening parts and the undisturbed structure of the material, clinching appears to be a promising method for joining in micro-scale. A procedure for the analysis of micro-clinching process is proposed in the paper, and unique, support flexible tooling system designed. This system allows to easily change key parameters of the process. With the use of flexible micro-tooling, a successful micro-clinching of silver sheets of thickness 0.18 mm has been conducted. An effective numerical method - Rapid Numerical Strength Test - for modelling the process of tearing the joints has been presented. Compliance of key phenomena recognized in modelling with experimental results was obtained.

PL

Wraz z rozwojem mikroprocesorów, siłowników i mikroskładników strukturalnych stale wprowadzane są nowe koncepcje systemów/maszyn mikroelektromechanicznych. Jedną z konsekwencji tej tendencji jest poszukiwanie najlepszych technik łączenia mikrokomponentów metalowych. Biorąc pod uwagę prostotę narzędzi, brak dodatkowych elementów mocujących i niezakłóconą strukturę materiału, klinczowanie wydaje się być obiecującą metodą łączenia w mikroskali. W artykule zaproponowano procedurę analizy procesu mikro-klinczowania oraz zaprojektowano unikalny, wspierający elastyczny system narzędziowy. System ten pozwala na łatwą zmianę kluczowych parametrów procesu. Dzięki zastosowaniu elastycznego mikro-oprzyrządowania przeprowadzono udane mikro-klinczowanie blach srebrnych o grubości 0,18 mm. Przedstawiono skuteczną metodę numeryczną - Rapid Numerical Strength Test - do modelowania procesu rozrywania złączy. Uzyskano zgodność kluczowych zjawisk rozpoznanych w modelowaniu z wynikami eksperymentalnymi.

Słowa kluczowe

EN

micro-joining; micro-clinching; flexible micro-tooling; process modelling

PL

mikro-łączenie; mikro-klinczowanie; mikro-oprzyrządowanie elastyczne; modelowanie procesów

• Wydawca: Stowarzyszenie Inżynierów i Techników Mechaników Polskich
• Czasopismo: Welding Technology Review
• Rocznik: 2020
• Tom: R. 92, nr 4
• Strony: 31--45
• Opis fizyczny: Bibliogr. 52 poz., il., tab.

Twórcy

autor

Presz Wojciech

• Warsaw University of Technology, Poland

autor

Bing-Yuan Han

• School of Automotive and Traffic Engineering, Jiangsu University of Technology, Changzhou, China

Bibliografia

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Uwagi

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).