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Research on the wear of novel sets of piston rings in a diesel locomotive engine

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper describes the results of the wear test of innovative sets of piston rings intended, among others, to drive diesel locomotives operated in North America, including the USA. The main subject of research is an innovative set of piston rings, the first sealing ring containing a synthetic diamond embedded in a porous chrome coating. The developed multilayer coating is designed to reduce the wear of the piston rings and the combustion engine cylinder. This technology has been implemented at Piston Rings Manufactory "Prima" S.A. in Łódź. The tests were carried out using a two-stroke diesel engine of the EMD 645 type. This engine is manufactured by General Motors Corporation in the United States. The described research was carried out in the United States in San Antonio, Texas, at the Southwest Research Institute. The EMD 645 engine is widely used in power units of heavy diesel locomotives and inland waterway barges in the United States of America, India, and South Africa.
Czasopismo
Rocznik
Strony
56--62
Opis fizyczny
Bibliogr. 28 poz., il. kolor., fot., rys., wykr.
Twórcy
  • Faculty of Mechanical Engineering, Wroclaw University of Science and Technology, Poland
Bibliografia
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  • [2] Asaulyak AA, Rozhdestvenskii YV, Gavrilov KV. Elasto-hydrodynamic lubrication (EHL) of piston rings in the internal combustion engine. Procedia Engineer. 2016;150: 536-540. https://doi.org/10.1016/j.proeng.2016.07.037
  • [3] Borkowska J. The impact of the surface energetic state in frictional pairs on friction and wear in combustion engine, doctoral dissertation. Wroclaw University of Science and Technology. Wroclaw 2019.
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  • [5] Corcione FE, Vaglieco BM, Consales S, Costa M, Formisano G, Merola SS. Temporal and spatial evolution of radical species in the experimental and numerical characterisation of diesel auto-ignition. Proceedings of The Fifth International Symposium on Diagnostics and Modelling of Combustion in Internal Combustion Engines (COMODIA 2001). 2001:355-363. Nagoya 2001.
  • [6] Froelund K, Fritz S, Smith B. Ranking lubricating oil consumption of different power assemblies on an EMD16-645-e locomotive diesel. CIMAC Congress 2004. Kyoto 2004.
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  • [8] Hryniewicz T. Surface and coating technology (in Polish). Koszalin University Press. Koszalin 2004.
  • [9] Joshi DS, Shah AV, Gosai D. Importance of tribology in internal combustion engine: a review. International Research Journal of Engineering and Technology. 2015;2(7):803-809. https://www.irjet.net/archives/V2/i7/IRJET-V2I7124.pdf
  • [10] Kaźmierczak A. The influence of the energy state of the surface layer of internal combustion engine elements on the wear and friction of rubbing pairs (in Polish). Wroclaw University of Science and Technology Press. Wroclaw 2013.
  • [11] Kaźmierczak A, Borkowska J. Diamond derivating coating impact on wearing in combustion engine International Automotive Conference (KONMOT2018). Conference Series - Materials Science and Engineering, IOP Publishing, 2018;032005:1-10.
  • [12] Kim Y, Park H, An J, Kan T, Park J. Development of nano diamond polymer coating on piston skirt for fuel efficiency. SAE Int J Engines. 2011;4(1):2080-2086. https://doi.org/10.4271/2011-01-1401
  • [13] Love CA, Cook RB, Harvey TY, Dearnley PA, Wood RJK. Diamond like carbon coatings for potential application in biological implants - a review. Tribol Int. 2013;63:141-150. https://doi.org/10.1016/j.triboint.2012.09.006
  • [14] Madej M. Properties of tribological systems with diamond-based coatings (in Polish). Kielce University Press. Kielce 2013.
  • [15] Makhlof ASN. High performance coatings for automotive and aerospace industries. B Nova Science Publishers. New York 2010.
  • [16] Matla J. Possible applications of prechambers in hydrogen internal combustion engines. Combustion Engines. 2022; 191(4):77-82. https://doi.org/10.19206/CE-148170
  • [17] Mellor BG.(ed.) Surface coatings for protection against wear. Woodhead Publishing Series in Metals and Surface Engineering. Woodhead Publishing. 2009. https://doi.org/10.1016/B978-1-85573-767-9.50014-7.
  • [18] Moseler M, Gumbsch P, Casiraghi C, Ferrari AC, Robertson J. The ultrasmoothness of diamond-like carbon surfaces. Science. 2005;309(5740):1545-1548. https://doi.org/10.1126/science.1114577
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  • [20] Nakashima K, Uchiyama Y. Influence of piston surface treatment on piston assembly friction in an eco-mileage vehicle engine. Combustion Engines. 2022;188(1):18-23. https://doi.org/10.19206/CE-142552
  • [21] Ping L, Xingcheng X, Lukitsch M, Chou K. Micro-scratch testing and simulations for adhesion characterization of diamond-coated tools. Proceedings of NAMRI/SME. 2011; 39.
  • [22] Pischinger S. The combustion process in diesel engines. Intern. Combust. Engines II Lect. Notes. RWTH-Aachen University. 2017;171-177.
  • [23] Poulon-Quintin A, Faure C, Teule-Gay L, Manaud JP. Microstructure coating influence for optimized diamond deposition. Material Science Forum. 2012;706-709:2898-2903. 2012. https://doi.org/10.4028/www.scientific.net/MSF.706-709.2898
  • [24] Reif K, Dietsche KH. Automotive Handbook. Robert Bosch GmbH. Karlsruhe 2014.
  • [25] Rusiński E. Principles of designing load-bearing structures of motor vehicles. Wroclaw University of Science and Technology Press. Wroclaw 2002.
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  • [27] Tormos B, Martin J, Blanco-Cavero B, Jimenes-Reyes AS. One-dimensional modeling of mechanical and frictional lossse distribution in a four-stroke internal combustion engine. J Tribol. 2020;142(1):011703. https://doi.org/10.1115/1.4044856
  • [28] Uzumaki ET, Lambert CS, Belangero WD, Zavaglia CAC. Biocompatibility of titanium based implants with diamond-like carbon coatings produced by plasma immersion ion implantation and deposition. Key Eng Mat. 2017;361-363: 677-680. https://doi.org/10.4028/www.scientific.net/KEM.361-363.677
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b7230aff-fc22-4c22-9aeb-15abaac32301
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