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In-process monitoring and analysis of dynamic disturbances in boring and trepanning association (BTA) deep drilling

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents an approach to monitor the dynamic disturbances of a BTA (boring and trepanning association) deep drilling system. High length to diameter ratios are the key characteristic of deep drilling processes compared to conventional drilling applications. Since length to diameter ratios of up to 150 for slender tool-boring-bar assemblies are common, the deep drilling process is sensitive to dynamic disturbances such as chatter and whirling vibrations. Whirling vibrations usually effect the shape of the hole and cause holes with several lobes. To gain a deeper understanding of the dynamic state of the process, a sensor application has been developed and was tested in practice. Experimental investigations on BTA deep drilling with continuous multi-sensory monitoring were conducted. The used setup allowed the determination of the frequencies of chatter and whirling vibrations during the cutting process by analysing the logged data using a continuous short-time Fourier transformation (STFT).
Rocznik
Strony
47--59
Opis fizyczny
Bibliogr. 33 poz., rys., tab.
Twórcy
  • TU Wien, Institute for Production Engineering and Laser Technology, Wien, Austria
autor
  • TU Wien, Institute for Production Engineering and Laser Technology, Wien, Austria
Bibliografia
  • [1] VDI-Gesellschaft Produktion und Logistik, 2006, Deep-hole drilling, VDI 3210, Part 1.
  • [2] SAKUMA K., TAGUCHI K., KATASUKI A., TAKEYAMA H., 1981 Self-guiding action of deep-hole-drilling tools, CIRP Ann-Manuf. Technol., 30, 311-315.
  • [3] ABRAHAMS H., 2017, Untersuchungen zum Führungsleistenverschleiß und zur Prozessdynamik beim BTA-Tiefbohren austenitischer Stähle, Dissertation, TU Dortmund.
  • [4] GALLOWAY DF., 1957, Some Experiments on the Influence of Various Factors on Drill Performance, 191-231.
  • [5] GRIFFITHS B.J., 1993, Modelling Complex Force Systems, Part 1: The Cutting and Pad Forces in Deep Drilling, J. Eng. Ind., 115, 169-176.
  • [6] GRIFFITHS B.J., GRIEVE R.J., 1993, Modelling Complex Force Systems, Part 2: A Decomposition of the Pad Forces in Deep Drilling, J. Eng. Ind., 115, 177-183.
  • [7] ALTINTAS Y., WECK M., 2004, Chatter Stability of Metal Cutting and Grinding, CIRP Ann., 53, 619-642.
  • [8] MATSUZAKI K., RYU T., SUEOKA A., TSUKAMOTO K., 2015, Theoretical and experimental study on rifling mark generating phenomena in BTA deep hole drilling process, generating mechanism and countermeasure, Int. J. Mach. Tools Manuf., 88, 194-205.
  • [9] WEINERT K., WEBBER O., PETERS C., 2005, On the influence of drilling depth dependent modal damping on chatter vibration in BTA deep hole drilling, CIRP Ann. Manuf. Technol., 54, 363-366.
  • [10] GESSESSE YB., LATINOVIC VN., 1991, Effect of the stiffness characteristics of the stuffing box on boring bar vibrations, Int. J. Prod. Res. 29, 565-574.
  • [11] THAI T-P, 1983, Beitrag zur Untersuchung der selbsterregten Schwingungen von Tiefbohrwerkzeugen. Dissertation, TU Dortmund.
  • [12] CHIN J-H, LIN S-A, 1996, Dynamic Modelling and Analysis of Deep-Hole Drilling Process. Int. J. Model Simul. 16, 157-165.
  • [13] WEBER U., 1978, Beitrag zur messtechnischen Erfassung des Tiefbohrprozesses, Univeristy of Dortmund.
  • [14] CHIN J-H., LEE L-W., 1995, A study on the tool eigenproperties of a BTA deep hole drill-theory and experiments, Int. J. Mach. Tools Manuf., 35, 29-49.
  • [15] PERNG Y-L., CHIN J-H., 1999, Theoretical and experimental investigations on the spinning BTA deep-hole drill shafts containing fluids and subject to axial forces, Int. J. Mech. Sci., 41, 1301-1322.
  • [16] TLUSTY J., 1985, Machine Dynamics, Handb. High-Speed Mach. Technol., Springer, Boston, MA, 48-153.
  • [17] TOBIAS S.A., FISHWICK W., 1956, The Vibrations of Radial-Drilling Machines under Test and Working Conditions, Proc. Inst. Mech. Eng. 170, 232-264.
  • [18] BAYLY P.V., METZLER S.A., SCHAUT A.J., YOUNG K.A., 2001, Theory of Torsional Chatter in Twist Drills: Model, Stability Analysis and Composition to Test, J. Manuf. Sci. Eng., 123, 552.
  • [19] AHMADI K., ALTINTAS Y., 2013, Stability of lateral, torsional and axial vibrations in drilling, Int. J. Mach. Tools Manuf., 68, 63-74.
  • [20] ROUKEMA J.C., ALTINTAS Y., 2007, Generalized modeling of drilling vibrations, Part I: Time domain model of drilling kinematics, dynamics and hole formation, Int. J. Mach. Tools Manuf., 47, 1455-1473.
  • [21] ROUKEMA J.C., ALTINTAS Y., 2007, Generalized modeling of drilling vibrations, Part II: Chatter stability in frequency domain, Int. J. Mach. Tools Manuf., 47, 1474-1485.
  • [22] ROUKEMA J.C., ALTINTAS Y., 2006, Time domain simulation of torsional–axial vibrations in drilling, Int. J. Mach. Tools Manuf., 46, 2073-2085.
  • [23] WEINERT K, WEBBER O, BUSSE A, HÜSKEN M, MEHNEN J, STAGGE P, 2001, Experimental investigation of the dynamics of the BTA deep hole drilling process, University of Dortmund, Department of Machining, Germany.
  • [24] WEINERT K., WEBBER O., HÜSKEN M., MEHNEN J., 2001, Statistics and time series analyses of BTA deep hole drilling, Int. Conf. Non-Linear Dyn. Mech. Process, Technical University Dortmund, Germany.
  • [25] RAABE N., ENK D., BIERMANN D., WEIHS C., 2009, Dynamic Disturbances in BTA Deep-Hole Drilling: Modelling Chatter and Spiralling as Regenerative Effects, Adv. Data Anal. Data Handl. Bus. Intell., Springer, Berlin, Heidelberg, 745-754.
  • [26] PFLEGHAR F., 1976, Verbesserung der Bohrungsqualität beim Arbeiten mit Einlippen-Tiefbohrwerkzeugen, Technischer Verlag Grossmann GmbH, Stuttgart-Veihingen.
  • [27] STOCKERT R., 1977, Dralleffekte beim Tiefbohren, Dissertation, TU Dortmund.
  • [28] GESSESSE Y.B., LATINOVIC V.N., OSMAN M.O.M., 1994, On the Problem of Spiralling in BTA Deep-Hole Machining, J. Eng. Ind., 116/2, 161-165.
  • [29] BAYLY P.V., LAMAR M.T., CALVERT S.G., 2002, Low-Frequency Regenerative Vibration and the Formation of Lobed Holes in Drilling, J. Manuf. Sci. Eng., 124, 275.
  • [30] WEBBER O., 2007, Untersuchungen zur bohrtiefenabhängigen Prozessdynamik beim BTA-Tiefbohren, Vulkan-Verlag GmbH.
  • [31] AL-WEDYAN H.M., BHAT R.B., DEMIRLI K., 2007, Whirling Vibrations in Boring Trepanning Association Deep Hole Boring Process: Analytical and Experimental Investigations, J. Manuf. Sci. Eng., 129, 48.
  • [32] VDI-Gesellschaft Produktion und Logistik, 1999, Deep hole boring systems with external supply of coolant, VDI 3209, Part 1.
  • [33] SAKUMA K, TAGUCHI K, KATSUKI A, 1980, Study on Deep-hole-drilling with Solid-boring Tool : The Burnishing Action of Guide Pads and Their Influence on Hole Accuracies, Bull JSME, 23, 1921-1928.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b5a6b2af-9295-4b82-acea-723195121820
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