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This study aims to investigate the interplay between cutting speed and Thermal-Assisted Machining (TAM) concerning surface roughness during the high-speed machining of SKD11 steel. The integration of pre-cutting workpiece heating introduces a temperature factor that intricately affects surface roughness. The primary objective is to ascertain optimal speed and temperature ranges that synergistically enhance machining efficiency, curtail costs, and elevate surface quality. The experimental protocol initiates with room temperature milling of SKD11 steel, progressively elevating the temperature gradient to systematically appraise temperature's impact on surface roughness under both conventional and elevated cutting speeds. Subsequent experimentation, conducted within specific temperature thresholds, entails stepwise augmentation of cutting speed to elucidate the influence of high-speed conditions on surface roughness. The ensuing analysis meticulously examines the ramifications of distinct cutting speed intervals on surface roughness. Ultimately, the study furnishes pragmatic recommendations for judiciously selecting cutting speeds and heating temperature parameters across diverse machining scenarios.
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Tom
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33--42
Opis fizyczny
Bibliogr. 25 poz., rys., tab.
Twórcy
autor
- School of Mechanical Engineering, Hanoi University of Science and Technology, Hanoi City, Vietnam
autor
- Faculty of Mechanical Engineering, Hungyen University of Technology and Education, Vietnam
autor
- School of Mechanical Engineering, Hanoi University of Science and Technology, Hanoi City, Vietnam
Bibliografia
- [1] LIU Z.Q., AI X., ZHANG H., WANG Z.T., WAN Y., Wear Patterns and Mechanisms of Cutting Tools in High-Speed Face Milling, 2002, J. Mater. Process. Technol., 129/1–3, 222–226. https//doi.org/10.1016/S0924-0136(02)00605-2.
- [2] CUI X., ZHAO J., 2014, Cutting Performance of Coated Carbide Tools in High-Speed Face Milling of AISI H13 Hardened Steel, Int. J. Adv. Manuf. Technol., 71/9–12, 1811–1824, https//doi.org/ 10.1007/s00170-014-5611-3.
- [3] CALATORU V.D., BALAZINSKI M., MAYER J.R.R., PARIS H., ESPÉRANCE G.L., 2008, Diffusion Wear Mechanism During High-Speed Machining of 7475-T7351 Aluminum Alloy with Carbide end Mills, Wear, 265/11–12, 1793–1800, https//doi.org/10.1016/j.wear.2008.04.052.
- [4] THI-HOA P., THI-BICH M., VAN-CANH T., TIEN-LONG B., DUC-TOAN N., 2018, A Study on the Cutting Force and Chip Shrinkage Coefficient in High-Speed Milling of A6061 Aluminum Alloy, Int. J. Adv. Manuf. Technol., 98/1–4, 177–188, https//doi.org/10.1007/s00170-017-1063-x.
- [5] WANG C., XIE Y., ZHENG L., QIN Z., TANG D., SONG Y., 2014, Research on the Chip Formation Mechanism During the High-Speed Milling of Hardened Steel, Int. J. Mach. Tools Manuf., 79, 31–48m, https//doi.org/10.1016/j.ijmachtools.
- [6] LEZANSKI P., SHAW M.C., 1990, Tool Face Temperatures in High Speed Milling, J. Manuf. Sci. Eng. Trans. ASME, 112/2, 132–135, https//doi.org/10.1115/1.2899555.
- [7] TIAN X., ZHAO J., ZHAO J., GONG Z., DONG Y., 2013, Effect of Cutting Speed on Cutting Forces and Wear Mechanisms in High-Speed Face Milling of Inconel 718 With Sialon Ceramic Tools, Int. J. Adv. Manuf. Technol., 69/9–12, 2669–2678, https://doi.org/10.1016/S0924-0136(02)00605-2.
- [8] DA SILVA R.B., MACHADO A.R., EZUGWU E.O., BONNEY J., SALES W.F., 2013, Tool Life and Wear Mechanisms in High Speed Machining of Ti-6Al-4V Alloy with PCD Tools Under Various Coolant Pressures, J. Mater. Process. Technol., 213/8, 1459–1464, https//doi.org/10.1016/j.jmatprotec.
- [9] SU H., LIU P., FU Y., XU J., 2012, Tool Life and Surface Integrity in High-Speed Milling of Titanium Alloy TA15 with PCD/PCBN Tools, Chinese J. Aeronaut., 25/5, 784–790, https//doi.org/10.1016/S1000-9361(11)60445-7.
- [10] KAUPPINEN V., 2004, High-Speed Milling - a New Manufacturing Technology, 4th Int. DAAAM Conf. Ind. Eng. – Innov. as Compet. Edge SME, 131–134.
- [11] LONIKAR K.V., 2015, Laser Assisted Machining ( LAM ) of Inconel 718 with Thermal Modeling and Analysis of Process Parameters, 4/07, 308–312.
- [12] HARPREET SINGH E.M.G., Er.Sandeep Sharma., 2015, Analysis of Surface Roughness and Material Removal Rate In Dry And Thermal Assisted Machining oF EN8 STEEL, Int. J. Eng. Sci. Res. Technol., 4/11, 577–583.
- [13] XAVIERAROCKIARAJ S., KUPPAN P., 2014, Investigation of Cutting Forces, Surface Roughness and Tool Wear During Laser Assisted Machining of SKD11Tool Steel, Procedia Eng., 97, 1657–1666, https//doi.org/10.1016/j.proeng
- [14] MAKWANA R., PRAJAPATI H., 2014, Experimental Investigation on Effect of Machining Parameters on Surface Roughness in Thermally Assisted Turning of Mild Steel, Int. Conf. Multidiscip. Res. Pract., I, VIII, 488–489.
- [15] YANG J., SUN S., BRANDT M., YAN W., 2010, Experimental Investigation and 3D Finite Element Prediction of the Heat Affected Zone During Laser Assisted Machining of Ti6Al4V Alloy, J. Mater. Process. Technol., 210/15, 215–2222, https//doi.org/10.1016/j.jmatprotec.2010.08.007.
- [16] KONIG A.K.Z.W., 1993. Laser-Assisted Hot Machining of Ceramics and Composite Materials, Int. Conf. Mach. Adv. Mater., 847, 455–463.
- [17] LUYEN T.T., NGUYEN D.T. 2023, Improved Uniformity in Cylindrical Cup Wall Thickness at Elevated Temperatures Using Deep Drawing Process for SPCC Sheet Steel, J. Braz. Soc. Mech. Sci. Eng., 45/348, https://doi.org/10.1007/s40430-023-04270-2.
- [18] MAC T.-B., LUYEN T.-T., NGUYEN D.-T., 2023, Assessment of the Effect of Thermal-Assisted Machining on the Machinability of SKD11, Alloy Steel. Metals, 13/699.
- [19] LUYEN T.T., MAC T.B., NGUYEN D.T., 2023, Simulation and Experimental Comparison Study Based on Predicting Forming Limit Curve of SUS304 Sheet Material, Mods. Physics. Lett. B, 2340001.
- [20] MAC T.-B., LUYEN T.-T., NGUYEN D.-T., 2023, The Impact of High-Speed and Thermal-Assisted Machining on Tool Wear and Surface Roughness during Milling of SKD11 Steel, Metals, 13/971.
- [21] DONG T., TOAN N., DUNG N., 2023, Influence of Heat Treatment Process on the Hardness and Material Structure of SKD61 Tool Steel, Mods. Physics. Lett. B, 37/2340014.
- [22] LUYEN T.T., NGUYEN D.T. 2023, Improved Uniformity in Cylindrical Cup Wall Thickness at Elevated Temperatures Using Deep Drawing Process for SPCC Sheet Steel, J. Braz. Soc. Mech. Sci. Eng., 45/348.
- [23] LUYEN T.T., MAC T.B., BANH T.L., NGUYEN D.T., 2023, Investigating the Impact of Yield Criteria and Process Parameters on Fracture Height of Cylindrical Cups in the Deep Drawing Process of SPCC Sheet Steel, Int. J. Adv. Manuf. Technol.
- [24] PHAN N.H., TOAN N.D., SHAILESH S., 2023, Simultaneous improvement of Z-Coordinate and Overcut in EDM of Titanium Grade 5 Alloy Using a Carbon-Coated Micro-Tool Electrode, Mods. Physics. Lett. B, 2340004.
- [25] DONG T.P., TOAN N.D. 2023, A study on the Investigation of the Microstructure of SKD61 Steel After Selected Quenching and Tempering Processes, Mods. Physics. Lett. B, 2340022.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b58e97fb-4e2f-499f-b99d-3c1286b46510