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Tytuł artykułu

A Novel Approach to the Screw Feeder Design to Improve the Reliability of Briquetting Process in the Roller Press

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The screw feeder design for the pre-compaction of bulk materials to be briquetted in a roll press is considered to increase the overall reliability. The relationship between the parameters of the screw feeder and its technological characteristics is investigated by the example of two fine-grained materials. A new mathematical model and design algorithm have been developed, which takes into account the properties of materials, the roller press parameters, the shape of the briquettes, and their deformation after compaction. The relationship between the pre-compaction pressure and the material stack height at the inlet is determined. The relations between the torque, the screw pitch, and the material stack height above the inlet, as well as the drive power and the screw pitch on productivity, are investigated. In experiments, using the proposed design, the compaction ratio of the peat increases by 22-27%, and hydrolyzed lignin –by 14-17%. The proposed approach allows for preventing drive overloading and ensures the reliable operation of pre-compaction devices for the roller presses.
Rocznik
Strony
art. no. 167967
Opis fizyczny
Bibliogr. 36 poz., rys., tab., wykr.
Twórcy
  • Technological Equipment & Control System Department, Z.I. Nekrasov Iron and Steel Institute, National Academy of Sciences of Ukraine, Ukraine
  • Department of Branch Engineering, Faculty of Machines Design and Environmental Protection, Institute of Industrial and Business Technologies, Ukrainian State University of Science and Technologies, Ukraine
  • Technological Equipment & Control System Department, Z.I. Nekrasov Iron and Steel Institute, National Academy of Sciences of Ukraine, Ukraine
  • Technological Equipment & Control System Department, Z.I. Nekrasov Iron and Steel Institute, National Academy of Sciences of Ukraine, Ukraine
  • Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, Poland
  • Institute of Transport Systems and Technologies, National Academy of Sciences of Ukraine, Ukraine
  • Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Poland
  • Technological Equipment & Control System Department, Z.I. Nekrasov Iron and Steel Institute, National Academy of Sciences of Ukraine, Ukraine
  • State Higher Educational Institution “Ukrainian State University of Chemical Technology”, Ukraine
Bibliografia
  • 1. Baiul KV. Effect of the geometrical parameters of roller press forming elements on the briquetting process: analytical study. Powder Metallurgy and Metal Ceramics 2012; 51: 157–164, https://doi.org/10.1007/s11106-012-9411-8
  • 2. Bembenek M, Buczak M. The fine-grained material flow visualization of the saddle-shape briquetting in the roller press using computer image analysis. Journal of Flow Visualization and Image Processing 2021, 28, 2, 69-78, https://doi.org/10.1615/JFlowVisImageProc.2021035864
  • 3. Best Practices and Perspectives of Energy-Efficiency Technologies for Utilization of Low Rank Coal within APEC Economies. Reports. SOM Steering Committee on Economic and Technical Cooperation(SCE), Energy Working Group (EWG), 2013; 89. [CrossRef]
  • 4. Borowski G, Hycnar JJ. Utilization of fine coal waste as a fuel briquettes. Inernational Journal of Coal Preparation and Utilization 2013, 33:194-204, https://doi.org/10.1080/19392699.2013.787993
  • 5. Dai J, Grace JR. Biomass granular screw feeding: An experimental investigation. Biomass & Bioenergy 2011; 35: 942–955, https://doi.org/10.1016/j.biombioe.2010.11.026
  • 6. Dec RT, Komarek RK. Testing performance of roller force feed systems. 23rd Biennial Conference, Seattle, WA, IBA Proceedings, 1993; 23: 65–75.
  • 7. Dec RT, Komarek RK. Computer aided design of roller type briquetters and compactors. 21st. Biennial Conference, New Orleans, LA, IBA Proceedings, 1989; 21: 35-38. https://doi.org/10.1016/0010-4485(89)90115-2
  • 8. Dec RT, Komarek RK. Roll press design for powder and bulk solids. 15th Powder and Bulk Solids Conference/Exhibition, Proceedings of the Technical Program, June 4-7, O’Hare Exposition Center, Rosemont, IL, 1990; 125-136.
  • 9. Hryniewicz M, Kosturkiewicz B, Janewicz A. Selected problems of development of construction and exploitation of roller presses (Wybrane zagadnienia doskonalenia konstrukcji i eksploatacji pras walcowych). Problemy Eksploatacji 2004; 4: 63-70. [CrossRef]
  • 10. Johanson JR. Roll press feed systems. Powder Handling & Processing 1996, 8, 2, 159-163.
  • 11. Karwat B, Machnik R, Niedźwiedzki J, Nogaj M, Rubacha P, Stańczyk E. Calibration of bulk material model in discrete element method on example of perlite D18-DN. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2019; 21(2): 351-357, http://dx.doi.org/10.17531/ein.2019.2.20
  • 12. Karwat B, Rubacha P, Stanczyk E. Optimization of a screw conveyor's exploitation parameters. Eksploatacja i Niezawodnosc –Maintenance and Reliability 2021; 23(2): 285–293, http://doi.org/10.17531/ein.2021.2.8
  • 13. Karwat B, Rubacha P, Stanczyk E. Simulational and experimental determination of the exploitation parameters of a screw conveyor. Eksploatacja i Niezawodnosc –Maintenance and Reliability 2020; 22(4): 741–747, http://dx.doi.org/10.17531/ein.2020.4.18
  • 14. Khudyakov AY, Vashchenko SV. Analysis of known dependencies and construction of new compaction equations for fine materials of the mining and metallurgical complex. Refractories and Industrial Ceramics 2020; 60(6): 618-626, https://doi.org/10.1007/s11148-020-00417-z
  • 15. Kosturkiewicz B. Badania obciążeń elementu roboczego zasilacza ślimakowego momentem skręcającym (Torsional torque testing of the working element of the worm feeder). Zeszyty Naukowe Politechniki Białostockiej. Nauki Techniczne. Budowa i Eksploatacja Maszyn 2002; 9: 235–242, [CrossRef]
  • 16. Kosturkiewicz B. Matematyczny model obciążenia elementu roboczego zasilacza ślimakowego (Mathematical model of the load of the working element of the screw feeder). Automatyka: półrocznik Akademii Górniczo-Hutniczej im. Stanisława Staszica w Krakowie 2011; 15: 2, 247–254. [CrossRef]
  • 17. Kosturkiewicz B. Modelowanie obciążeń elementu roboczego zasilacza ślimakowego siłą poosiową (Modeling loads on the working element of the worm feeder with axial force). In: Problemy w budowie i eksploatacji wybranych maszyn i urządzeń technologicznych. Hryniewicz M, Kochan E (eds). Kraków, WIMiR AGH, Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie. Wydział Inżynierii Mechanicznej i Robotyki; 2004; 23: 121–128.
  • 18. Kosturkiewicz B. Pasmowy model przepływu materiału drobnoziarnistego w zasilaczu ślimakowym (Band model of fine-grained material flow in a screw feeder). Mechanika. Akademia Górniczo-Hutnicza im. Stanisława Staszica, Kraków 2000; 19(4): 439–448, [CrossRef]
  • 19. Kosturkiewicz B. Zagadnienie doboru geometrycznych cech konstrukcyjnych ślimaków w urządzeniach do scalania drobnoziarnistych materiałów odpadowych (The problem of selection of geometric constructional features of screws in devices for consolidation of fine-grained waste materials). Zeszyty Naukowe Politechniki Białostockiej. Nauki Techniczne. Budowa i Eksploatacja Maszyn 2001; 139(8): 249–258. [CrossRef]
  • 20. Kosturkiewicz B. Zagadnienie przepływu materiałów drobnoziarnistych w zasilaczu ślimakowym (The problem of the flow of fine-grained materials in a screw feeder). Problemy Maszyn Roboczych. Kolegium Twórczości Technicznej Akademii Inżynierskiej w Polsce 2001; 17: 135–143, [CrossRef]
  • 21. Kosturkiewicz B, Janewicz A. Brykietowanie odpadowego grafitu w prasie walcowej z podajnikiem ślimakowym (Briquetting of waste graphite in a roller press with a screw feeder). Przemysł Chemiczny 2017; 96(8): 1691–1694. [CrossRef] https://doi.org/10.15199/62.2017.8.13
  • 22. Kosturkiewicz B, Janewicz A, Hryniewicz M. Selection method for the roller press feeder. Journal of Machine Construction and Maintenance 2017; 3: 45-51, [CrossRef]
  • 23. Mathieux F, Ardente F, Bobba S, Nuss P, Blengini G, Alves Dias P, Blagoeva D, Torres De Matos C, Wittmer D, Pavel C, Hamor T, Saveyn H, Gawlik B, Orveillon G, Huygens D, Garbarino E, Tzimas E, Bouraoui F, Solar S. Critical Raw Materials and the Circular Economy –Background report, EUR 28832 EN, Publications Office of the European Union, Luxembourg 2017; JRC108710, https://doi.org/10.2760/378123
  • 24. Owen PJ, Cleary PW. Prediction of screw conveyor performance using the Discrete Element Method (DEM). Powder Technology 2009; 193: 274–288, https://doi.org/10.1016/j.powtec.2009.03.012
  • 25. Roberts AW. Recent developments in feeder design and performance. Handbook of Powder Technology 2001; 10: 211-223, https://doi.org/10.1016/S0167-3785(01)80023-3
  • 26. Sajjia M, Albadarin AB, Walker G. Statistical analysis of industrial-scale roller compactor 'Freund TF-MINI model'. International Journal of Pharmaceutics 2016; 513(1-2: 453-463, https://doi.org/10.1016/j.ijpharm.2016.09.052
  • 27. Sander U, Schönert K. Operational conditions of a screw-feeder-equipped high-pressure roller mill. Powder Technology 1999; 105(1-3): 282-287, https://doi.org/10.1016/S0032-5910(99)00149-7
  • 28. Schenkel G. Schneckenpressen fuer Kunststoffe (Screw presses for plastics). Carl Hanser Verlag, Munich, 1959.
  • 29. Schenkel G. Modelltheorie der Kunststoffextruder (Model theory of plastic extruders). Industrie-Anzeiger, 1972.
  • 30. Semenov YS, Mozharenko NM, Gorupakha VV et al. Effect of the fuel, raw materials, and process conditions on the behavior of temperature change in a blast-furnace lining. Metallurgist 2015; 59: 290–299, https://doi.org/10.1007/s11015-015-0099-0
  • 31. Semenov YS, Shumel’chik EI, Gorupakha VV. Efficient management of the charging of blast furnaces and the application of contemporary means of control over the variable technological conditions. Metallurgist 2018; 61: 950–958, https://doi.org/10.1007/s11015-018-0591-4
  • 32. Shimizu Y, Cundall PA. Three-dimensional DEM simulation of bulk handling screw conveyors. Journal of Engineering Mechanics 2001; 127: 864-872, https://doi.org/10.1061/(ASCE)0733-9399(2001)127:9(864)
  • 33. Vinogradov GA, Katashinskiy VP. Teoriya listovoy prokatki metallicheskikh poroshkov i granul (The theory of sheet rolling of metal powders and granules). Metallurgiya, 1979, 224.
  • 34. Wang C, Wang Z, Friedrich A, Sun CC. Effect of deaeration on processability of poorly flowing powders by roller compaction. International Journal of Pharmaceutics 2022; 621: 121803, https://doi.org/10.1016/j.ijpharm.2022.121803
  • 35. Wennerstrum S. Ten things you need to consider when choosing and installing a roller press system. Powder and Bulk Engineering 2000; February: 37-47. [CrossRef]
  • 36. Zhao R, Guo L, Gao W, Xiao X, Liu Y. Structure optimization design of screw conveyor based on EDEM. 2021 International Conference on Computer Science and Materials Applications. IOP Publishing. Journal of Physics: Conference Series 2200. 2022, 012002 IOP Publishing, https://doi.org/10.1088/1742-6596/2200/1/012002
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b553f25e-26c9-4e2e-98ea-bd6febb3b04b
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