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The article presents selected issues related to the process of turning samples made of the AlSi10Mg alloy with the use of various manufacturing technologies, i.e. casting and DMLS (Direct Metal Laser Sintering). Machining processes of cylindrical surfaces of samples made with these two methods were subjected to a comparative analysis. The main idea behind the research was to develop guidelines for turning parts obtained using laser powder sintering. Study on the influence of cutting parameters on the value of breakability index Cin. as well as the type, shape and form of chips produced during longitudinal turning is presented. The chips were also measured and the results of the microscopic analysis of the chips form are described. Results showed that the values of Cin index for turning of the cast AlSi10MG alloy depend mainly on the value of feed f. According to adopted chip classification for the feed value of f > 0.1 mm/rev the chips had a favorable, short form. In the case of turning the sample obtained by the DMLS method, the values of the chip breakability index Cin are not significantly dependent on the adopted ranges of cutting parameters. The Taguchi method was used to develop the conclusions obtained on the basis of the research results.
Wydawca
Rocznik
Tom
Strony
28--35
Opis fizyczny
Bibliogr. 27 poz., fig., tab.
Twórcy
autor
- Faculty of Machanical Engineering and Robotics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Cracow, Poland
autor
- Faculty of Mechanical Engineering, Chair of Production Engineering, Cracow University of Technology, Al. Jana Pawła II 37, 31-864, Cracow, Poland
autor
- Faculty of Mechanical Engineering, Chair of Production Engineering, Cracow University of Technology, Al. Jana Pawła II 37, 31-864, Cracow, Poland
autor
- Faculty of Mechanical Engineering, Chair of Production Engineering, Cracow University of Technology, Al. Jana Pawła II 37, 31-864, Cracow, Poland
Bibliografia
- 1. Olakanmi E.O., Cochrane R.F., Dalgarno K.W. A Review on Selective Laser Sintering/ Melting (SLS/SLM) of Aluminium Alloy Powders: Processing, Microstructure, and Properties. Progress in Materials Science. 2015; 74: 401–477.
- 2. Chen J., Hou W., Wang X., Chu S., Yang Z. Microstructure, Porosity and Mechanical Properties of Selective Laser Melted AlSi10Mg. Chinese Journal of Aeronautics. 2020; 33: 2043–2054.
- 3. Li Z., Nie Y., Liu B., Kuai Z., Zhao M., Liu F. Mechanical Properties of AlSi10Mg Lattice Structures Fabricated By Selective Laser Melting. Materials & Design. 2020; 192: 108709.
- 4. Wanga L., Wanga S., Hong X. Pulsed SLM-manufactured AlSi10Mg Alloy: Mechanical Properties And Microstructural Effects of Designed Laser Energy Densities. Journal of Manufacturing Processes. 2018; 35: 492–499.
- 5. Svobodová J., Luňák M., Lukáč I. Identification of the “Snowflakes” on the Machined Surface of the AlSi10Mg Alloy Casting. Manufacturing Technology. 2019; 19: 868–873.
- 6. Santos M.C., Machado A.R., Sales W.F., Barrozo M.A.S., Ezugwu E.O. Machining of aluminum alloys: a review. The International Journal of Advanced Manufacturing Technology. 2016; 86: 3067–3080.
- 7. Kim M.S. Effects of Processing Parameters of Selective Laser Melting Process on Thermal Conductivity of AlSi10Mg Alloy. Materials. 2021; 14(9): 2410.
- 8. Radosh A., Kuczko W., Wichniarek R., Górski F. Prototyping of Cosmetic Prosthesis Of Upper Limb Using Additive Manufacturing Technologies. Advances in Science and Technology Research Journal. 2017; 11: 102–107.
- 9. Struzikiewicz G., Zębala W., Słodki B. Cutting Parameters Selection for Sintered Alloy AlSi10Mg Longitudinal Turning. Measurement. 2019; 138: 39–53.
- 10. Kim K.T. Mechanical Performance of Additively Manufactured Austenitic 316L Stainless Steel. Nuclear Engineering and Technology. DOI: 10.1016/j. net.2021.07.041.
- 11. Walczak M., Szala M. Effect of Shot Peening on The Surface Properties, Corrosion and Wear Performance of 17-4PH Steel Produced by DMLS Additive Manufacturing. Archives of Civil and Mechanical Engineering. 2021; 21(157): 5–20.
- 12. Żebrowski R., Walczak M. Effect of The Shot Peening on Surface Properties and Tribological Performance of Ti-6Al-4V Alloy Produced by Means of DMLS Technology. Archives of Metallurgy and Materials. 2019; 64(1): 377–386.
- 13. Zimmermann M., Müller D., Kirsch B., Greco S., Aurich J.C. Analysis of the Machinability When Milling AlSi10Mg Additively Manufactured Via Laser-Based Powder Bed Fusion. The International Journal of Advanced Manufacturing Technology. 2021; 112: 989–1005.
- 14. Zagórski I., Warda T. Effect of Technological Parameters on the Surface Roughness of Aluminium Alloys After Turning. Advances in Science and Technology Research Journal. 2018; 12: 144–149.
- 15. Read N., Wang W., Essa K., Attallah M.M. Selective Laser Melting of AlSi10Mg Alloy: Process Optimisation and Mechanical Properties Development. Materials and Design. 2015; 65: 417–424.
- 16. Yan Q., Song B., Shi Y. Comparative Study of Performance Comparison of AlSi10Mg Alloy Prepared by Selective Laser Melting and Casting. Journal of Materials Science & Technology. 2020; 41: 199–208.
- 17. Segebade E., Gerstenmeyer M., Dietrich S., Zanger F. Schulze: Influence of Anisotropy of Additively Manufactured AlSi10Mg Parts on Chip Formation During Orthogonal Cutting. Procedia CIRP. 2019; 82: 113–118.
- 18. Tang M., Pistorius P.C. Anisotropic Mechanical Behavior of AlSi10Mg Parts Produced by Selective Laser Melting. The Minerals, Metals & Materials Society. 2017; 69: 516–522.
- 19. Zyguła K., Nosek B., Pasiowiec H., Szysiak N. Mechanical Properties and Microstructure of AlSi10Mg Alloy Obtained by Casting and SLM Technique. World Scientific News. 2018; 104: 462–472.
- 20. Rosenthal I., Tiferet E., Ganor M., Stern A. Postprocessing of AM-SLM AlSi10Mg specimens: Mechanical properties and fracture behaviour. The Annals of “Dunarea de Jos” University of Galati: Fascicle XII, Welding Equipment and Technology. 2015; 26: 33–38.
- 21. Franczyk E., Machno M., Zębala W. Investigation and optimization of the SLM and WEDM processes. Parameters for the AlSi10Mg-sintered part. Materials. 2021; 14(2): 410.
- 22. Struzikiewicz G., Sioma A. Evaluation of surface roughness and defect formation after the machining of sintered aluminum alloy AlSi10Mg. Materials. 2020; 13(7): 1662.
- 23. Rubio E.M., Camacho A.M., Sánchez-Sola J.M., Marcos. M. Chip Arrangement in the dry cutting of aluminium alloys. Journal of Achievements in Materials and Manufacturing Engineering. 2006; 16(1–2): 164–170.
- 24. Renishaw https://www.renishaw.pl/pl/42225.aspx (access 11.07.2021).
- 25. Pusavec F., Deshpande A., Yang S., M’Saoubi R., Kopac J., Dillon Jr. O.W., Jawahir I.S. Sustainable machining of high temperature nickel alloy Inconel 718: Part 2. Chip breakability and optimization. Journal of Cleaner Production. 2015; 87: 941–952.
- 26. Zębala W., Struzikiewicz G., Słodki B. Reduction of power consumption by chip breakability control in Ti6Al4V titanium alloy turning. Materials. 2020; 13(11): 2642.
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Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b5503a97-73d7-4a45-b5b5-093625480907