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Assessment of friction incorporating tool wear effect

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Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper compares friction for orthogonal and non-orthogonal models developed for chamfered ceramic tools with a large negative rake angle. The new non-orthogonal friction model was tested for the machining of spheroidal cast iron (SCI) using coated nitride ceramic inserts. Friction coefficients were determined on the rake and flank face for fresh and worn ceramic inserts using the values of force components recorded during tool wear tests at different cutting speeds. In particular, the friction and normal forces acting on the rake and flank faces were computed. It was revealed that friction coefficients at the tool-chip and tool-workpiece interfaces change substantially with the tool wear progress and differ from that determined for orthogonal friction model.
Rocznik
Strony
5--15
Opis fizyczny
Bibliogr. 16 poz., rys.
Twórcy
autor
  • Opole University of Technology, Faculty of Mechanical Engineering, Poland
autor
  • Opole University of Technology, Faculty of Mechanical Engineering, Poland
Bibliografia
  • [1] GRZESIK W., 2008, Advanced machining processes of metallic materials, Elsevier, Amsterdam.
  • [2] SHAW M.-C., 1989, Metal cutting principles, Clarendon Press, Oxford.
  • [3] ÖZEL T., 2006, The influence of friction models on finite element simulations of machining, Int. J. Mach. Tools Manuf., 46, 518-530.
  • [4] ZHOU J. M., WALTER H., ANDERSSON M., STAHL J. E., 2003, Effect of chamfer angle on wear of PCBN cutting tool, Int. J. Mach. Tools Manuf., 43, 301-305.
  • [5] GRZESIK W., 1990, The mechanics of continuous chip formation in oblique cutting with single-edged tool –Part I. Theory, Int. J. Mach. Tools Manuf., 30, 359-371.
  • [6] GRZESIK W., 1990, The mechanics of continuous chip formation in oblique cutting with single-edged tool –Part II. Experimental verification of the theory, Int. J. Mach. Tools Manuf., 30 ,373-388.
  • [7] GRZESIK W., ŻAK K., 2013, Friction quantification in the oblique cutting with CBN chamfered tools, Wear, 304, 36-42.
  • [8] GRZESIK W., KOWALCZYK D., ŻAK K., 2013, A new mechanistic friction model for the oblique cutting with tool wear effect, Trib. Int., 66, 49-53.
  • [9] KOMANDURI R., LEE M., RAFF L.-M., 2004, The significance of normal rake in oblique cutting, Int. J. Mach. Tools Manuf., 44, 1115-1124.
  • [10] ZEMZENI F., RECH J., BEN SALEM W., DOGUI A., KAPSA P., 2009, Identification of a friction model at tool/chip/workpiece interface in dry machining of AISI4142 treated steels, J. Mater. Proc. Technol., 209, 3978- 3990.
  • [11] GRZESIK W., 1999, Experimental investigation of the influence of adhesion on the frictional conditions in the cutting process, Trib. Int., 32, 15-23.
  • [12] POLETIKA M.F., 1969, Contact loads on the active parts of cutting tools, Mašinostroenie, Moscow, (in Russian).
  • [13] GRZESIK W., KISZKA P., KOWALCZYK D., RECH J., CLAUDIN CH., 2012, Machining of nodular cast iron (PF-NCI) using CBN tools, Proc. 4th HPC Conf., Zurich, Procedia CIRP, 1, 500–504.
  • [14] HOLMBERG K., MATTHEWS A., 1998, Coating tribology, Elsevier, Amsterdam.
  • [15] GRZESIK W., MAŁECKA J., 2011, Documentation of tool wear progress in the machining of nodular ductile iron with silicon nitride-based tools, CIRP Annals. Manuf. Technol., 60/1, 121-124.
  • [16] GRZESIK W., ZALISZ Z., NIESŁONY P., 2002, Friction and wear testing of multilayer coatings on carbide substrates for dry machining applications, Surf. Coat. Technol., 155, 37-45.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b4a7a893-a986-4155-bd08-621f8a56a283
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