The Use of Waste Ceramic Optimal Concrete for a Cleaner and Sustainable Environment - a Case Study of Mechanical Properties

• Autorzy: Najm Hadee Mahommed , Ahmad Shakeel

Identyfikatory

DOI

10.2478/ceer-2022-0030

• Języki publikacji: EN

Abstrakty

EN

The present study aims to find out the optimal use of ceramic powder and ceramic aggregate (both fine and coarse) as a possible substitute for Ordinary Portland Cement (OPC 43 grade) and natural aggregate (fine and coarse), respectively, in concrete, where focused on investigating the mechanical properties of waste ceramic concrete. The performance of this modified concrete was evaluated in terms of Compressive Strength (CS), Tensile Strength (TS), Flexural Strength (FS), and Combined Flexural and Torsional strength (FTS) obtained based on various experimental tests conducted on a total of 192 samples (48 cubes, 48 cylinders, 96 beams). The test results showed that ceramic waste material as a partial replacement for natural aggregate, cement, and fine aggregate provides better performance in terms of CS, TS, and FTS at optimal percentages- 20% ceramic aggregate, 10% ceramic powder, and 10% ceramic fine aggregate (Fineness Modulus 2.2) respectively in M25 grade concrete. Using ceramic waste as a partial replacement to prepare concrete has a lot of benefits from the economic, environmental, and technological point of view. Moreover, it offers a possibility for improving concrete's durability, which is vital.

Słowa kluczowe

EN

ceramic waste; concrete; mechanical performance; ceramic floor tiles; strength

PL

odpady ceramiczne; beton; wydajność mechaniczna; płytki podłogowe ceramiczne; wytrzymałość

• Wydawca: Oficyna Wydawnicza Uniwersytetu Zielonogórskiego
• Czasopismo: Civil and Environmental Engineering Reports
• Rocznik: 2022
• Tom: Vol. 32, no. 3
• Strony: 85--115
• Opis fizyczny: Bibliogr. 34 poz., fot., tab., wykr.

Twórcy

autor

Najm Hadee Mahommed

• Department of Civil Engineering, Z.H College of Engineering and Technology, Aligarh Muslim University, Aligarh, India

autor

Ahmad Shakeel

• Department of Civil Engineering, Z.H College of Engineering and Technology, Aligarh Muslim University, Aligarh, India

Bibliografia

• 1. Heidari, A, and Tavakoli, D 2013. A study of the mechanical properties of ground ceramic powder concrete incorporating nano-SiO2 particles. Construction and Building Materials, 38, 255-264. https://doi.org/10.1016/j.conbuildmat.2012.07.110.
• 2. Pacheco-Torgal, F and Jalali, S 2011. RETRACTED ARTICLE: Compressive strength and durability properties of ceramic wastes based concrete. Materials and structures, 44(1), 155-167. http://hdl.handle.net/1822/14459.
• 3. Amin, SK, Sibak, HA, El-Sherbiny, SA and Abadir, MF 2016. An overview of ceramic wastes management in construction. International Journal of Applied Engineering Research, 11(4), 2680-2685. https://doi.org/10.1016/j.conbuildmat.2015.03.028.
• 4. Farinha, C, De Brito, J and Veiga, R 2015. Incorporation of fine sanitary ware aggregates in coating mortars. Construction and Building Materials, 83, 194-206. https://doi.org/10.1016/j.conbuildmat.2011.12.075.
• 5. Medina, C, Frías, M and De Rojas, MS 2012. Microstructure and properties of recycled concretes using ceramic sanitary ware industry waste as coarse aggregate. Construction and Building Materials, 31, 112-118. https://doi.org/10.1016/j.cemconcomp.2011.08.015.
• 6. Medina, C, De Rojas, MS and Frías, M 2012. Reuse of sanitary ceramic wastes as coarse aggregate in eco-efficient concretes. Cement and concrete composites, 34(1), 48-54. https://doi.org/10.1016/j.conbuildmat.2012.08.023.
• 7. Medina, C, Frías, M, de Rojas, MS, Thomas, C and Polanco, JA 2012. Gas permeability in concrete containing recycled ceramic sanitary ware aggregate. Construction and Building Materials, 37, 597-605. https://doi.org/10.1016/j.cemconcomp.2010.02.004.
• 8. Torkittikul, P and Chaipanich, A 2010. Utilization of ceramic waste as fine aggregate within Portland cement and fly ash concretes. cement and concrete composites, 32(6), 440-449. https://doi.org/10.1016/j.conbuildmat.2014.04.037.
• 9. Alves, AV, Vieira, T, De Brito, J and Correia, JR 2014. Mechanical properties of structural concrete with fine recycled ceramic aggregates. Construction and Building Materials, 64,103-113. https://doi.org/10.1016/j.conbuildmat.2018.11.033.
• 10. Keshavarz, Z and Mostofinejad, D 2019. Porcelain and red ceramic wastes used as replacements for coarse aggregate in concrete. Construction and Building Materials, 195, 218-230. https://doi.org/10.1016/j.hbrcj.2016.11.003.
• 11. Awoyera, PO, Ndambuki, JM, Akinmusuru, JO and Omole, DO 2018. Characterization of ceramic waste aggregate concrete. HBRC journal, 14(3), 282-287. https://doi.org/10.1016/j.conbuildmat.2017.07.219.
• 12. Rashid, K, Razzaq, A, Ahmad, M, Rashid, T and Tariq, S 2017. Experimental and analytical selection of sustainable recycled concrete with ceramic waste aggregate. Construction and Building Materials, 154, 829-840. https://doi.org/10.1016/j.cemconcomp.2010.02.004.
• 13. Torkittikul, P and Chaipanich, A 2010. Utilization of ceramic waste as fine aggregate within Portland cement and fly ash concretes. cement and concrete composites, 32(6), 440-449. https://doi.org/10.1016/j.proeng.2015.06.199.
• 14. Gonzalez-Corominas, A and Etxeberria, M 2014. Properties of high performance concrete made with recycled fine ceramic and coarse mixed aggregates. Construction and building materials, 68, 618-626. https://doi.org/10.1617/s11527-008-9411-9.
• 15. Gomes, M and de Brito, J 2009. Structural concrete with incorporation of coarse recycled concrete and ceramic aggregates: durability performance. Materials and structures, 42(5), 663-675. https://doi.org/10.1016/j.conbuildmat.2018.01.052.
• 16. Nepomuceno, MC, Isidoro, RA and Catarino, JP 2018. Mechanical performance evaluation of concrete made with recycled ceramic coarse aggregates from industrial brick waste. Construction and Building Materials, 165, 284-294. https://doi.org/10.1016/j.conbuildmat.2018.01.052.
• 17. Sekar, M 2017. Partial replacement of coarse aggregate by waste ceramic tile in concrete. International Journal for Research in Applied Science and Engineering Technology, 5(3), 473-479. https://doi.org/10.1016/j.conbuildmat.2018.01.052.
• 18. Correia, JR, de Brito, J and Pereira, AS 2006. Effects on concrete durability of using recycled ceramic aggregates. Materials and structures, 39(2), 169-177. https://doi.org/10.1617/s11527-005-9014-7.
• 19. Dharma, FC 2018, December. The effect of thermal treatments on recycled alternative aggregates toward concrete properties. In IOP Conference Series: Earth and Environmental Science .Vol. 195, No. 1, p. 012023. IOP Publishing.
• 20. Anderson, DJ, Smith, ST and Au, FT 2016. Mechanical properties of concrete utilising waste ceramic as coarse aggregate. Construction and Building Materials, 117, 20-28. https://doi.org/10.1016/j.conbuildmat.2016.04.153.
• 21. Lavat, AE, Trezza, MA and Poggi, M 2009. Characterization of ceramic roof tile wastes as pozzolanic admixture. Waste management, 29(5), 1666-1674. https://doi.org/10.1016/j.wasman.2008.10.019.
• 22. Puertas, F, García-Díaz, I, Barba, A, Gazulla, MF, Palacios, M, Gómez, MP and Martínez-Ramírez, S 2008. Ceramic wastes as alternative raw materials for Portland cement clinker production. Cement and Concrete Composites, 30(9), 798-805. https://doi.org/10.1016/j.cemconcomp.2008.06.003.
• 23. Shamsaei, M, Khafajeh, R, Tehrani, HG and Aghayan, I 2020. Experimental evaluation of ceramic waste as filler in hot mix asphalt. Clean Technologies and Environmental Policy, 22(2), 535-543. https://doi.org/10.1007/s10098-019-01788-9.
• 24. Modarres, A, Hesami, S, Soltaninejad, M and Madani, H 2018. Application of coal waste in sustainable roller compacted concrete pavement environmental and technical assessment. International Journal of Pavement Engineering, 19(8), 748-761. https://doi.org/10.1080/10298436.2016.1205747.
• 25. Leite, M 2001. Evaluation of the Mechanical Properties of Concrete Made with Recycled Aggregates from Construction and Demolition Waste. PhD thesis on Civil Engineering, School of Engineering, Federal University of Rio Grande do Sul, Porto Alegre, Brazil., 270 pp. (in Portuguese).
• 26. Siddesha, H 2011. Experimental Studies on the Effect of Ceramic fine aggregate on the Strength properties of concrete. Int. J. Adv. Eng. Sci. Technol, 1(1), 71-76.
• 27. Reddy, MV and Reddy, CNVS 2007. An experimental study on use of Rock flour and insulator ceramic scrap in concrete. Journal-Institution of Engineers India Part Me Mechanical Engineering Division, 88(G), 47.
• 28. Nayana, AM and Rakesh, P 2018. Strength and durability study on cement mortar with ceramic waste and micro-silica. Materials Today: Proceedings, 5(11), 24780-24791. https://doi.org/10.1016/j.matpr.2018.10.276.
• 29. Najm, HM and Ahmad, S 2021. Effect of elevated temperatures exposure on the mechanical properties of waste ceramic concrete reinforced with hybrid fibers materials. Sigma J. Eng. Nat. Sci.
• 30. Najm, HM, Ahmad, S and Submitter, Y 2021. Artificial Neural Networks for Evaluation & Prediction of the Mechanical Properties of Waste Ceramic Optimal Concrete Exposed to Elevated Temperature. Available at SSRN 4032028. http://dx.doi.org/10.2139/ssrn.4032028.
• 31. Najm, HM and Ahmad, S 2021. Mechanical and microstructural characterization of waste ceramic optimal concrete reinforced by hybrid fibers materials. J. Eng. Technol. Sci.
• 32. Mohammed, H and Ahmed, S 2020. Mechanical Performance Evaluation of Concrete with Waste Coarse Ceramic Aggregate. In Smart Cities-Opportunities and Challenges (pp. 593-605). Springer, Singapore. https://doi.org/10.1007/978-981-15-2545-2_49.
• 33. Najm, HM and Ahmad, S 2021. The effect of metallic and non-metallic fiber on the mechanical properties of waste ceramic concrete. Innovative Infrastructure Solutions, 6(4), 1-15. https://doi.org/10.1007/s41062-021-00571-4.
• 34. Standard, I 1959. Method of tests for strength of concrete. Bureau of Indian Standards, Manak Bhavan, 9.

Uwagi

Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)