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Use of Ergonomics as a Quality Improvement Tool in a Manual Assembly Task

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This study attempted to identify a direct relationship between the design characteristics of a manually-assembled product, exposure to work-related ergonomic risk factors, and improvement in product quality. The study considered (a) Accessibility (ease of approach) and Guidance (ease of alignment and positioning) as Design Variables, (b) Shoulder Abduction, Trunk Lateral Flexion, Rate-Normalized Percentage of Maximal Voluntary Contraction (%MVC) of the Wrist Flexors, Wrist Extensors, and Deltoids, and Frequency of Attachment as Ergonomics Variables, and (c) Percentage of Attachment Too Loose, Too Tight, and Misaligned as Quality Variables. Postural data, surface EMG data, and quality data were collected from 10 participants performing four 10-min repetitive manual assembly tasks with plastic threaded nuts, bolts, flat parts, and open-box parts. Unobstructed accessibility of manually-assembled parts was associated with decreased exposure to awkward trunk posture, decreased activity of the wrist flexors and extensors, increased frequency of repetitive motion, and a decrease in the tendency to attach parts too loosely. Accessibility had no effect on misalignment defects as measured. Part guidance decreased the number of parts attached too tightly and aided in increasing the rate of assembly of parts when there was unobstructed access to parts
Słowa kluczowe
Rocznik
Strony
19--42
Opis fizyczny
Bibliogr. 20 poz., rys., tab.
Twórcy
autor
  • University of Utah, USA
  • University of Utah, USA
Bibliografia
  • [1] Beck, L. (1986). Assembly cells boost quality, reduce costs. Modern Materials Handling, 10, 84-87.
  • [2] Benden, M.E. (1994). Creating the painless inspection station. Ergonomics in Design, 3, 22-29.
  • [3] Boothroyd, G., Dewhurst, P., & Knight, W. (1994). Product design for manufacture and assembly. New York: Marcel Dekker.
  • [4] Budnick, P.M., Bloswick, D.S., & Brown, D.R. (1996). Ergonomics and concurrent design. In A. Bhattacharya & J.D. McGlothlin (Eds.), Occupational ergonomics: Theory and application (pp. 719-732). New York: Marcel Dekker.
  • [5] Chaffin, D.B., & Andersson, G .B.J. (1991). Occupational biomechanics (2nd ed.). New York: Wiley.
  • [6] Christmansson, M. (1994). Repetitive and manual jobs-Content and effects in terms of physical stress and work-related musculoskeletal disorders. International Journal of Human Factors in Manufacturing, 4 (3), 281-292.
  • [7] Eklund, J.A.E. (1995). Relationships between ergonomics and quality in assembly work. Applied Ergonomics, 26(1), 15-20.
  • [8] Getty, R.L. (1993). The integration of ergonomics in a safety improvement program: Design and implementation of an ergonomics initiative. In Proceedings of the Human Factors and Ergonomics Society 37th Annual Meeting (pp. 891-895). Santa Monica, CA: Human Factors and Ergonomics Society.
  • [9] Joines, S., & Ayoub, M.A. (1995) Design for assembly: An ergonomic approach. Industrial Engineering, 1, 42-46.
  • [10] Konz, S., Peterson, G., & Joshi, A. (1981). Reducing inspection errors. Quality Progress, 7, 26.
  • [11] Lindberg, M., Frisk-Kempe, K., Linderhed, H., & Eklund, J. (1993). Musculoskeletal disorders, posture and EMG temporal pattern in fabric-seaming tasks. International Journal of Industrial Ergonomics, 11, 267-276.
  • [12] Longmate, A.R., & Hayes, T.J. (1990). Making a difference at Johnson & Johnson: Some ergonomic intervention case studies. Industrial Management, 32(2), 27-30.
  • [13] Naderi, B., & Baggerman, M. (1992). The result of ergonomics at the forefront in manufacturing: Quality. Industrial Engineering, 4, 42-46.
  • [14] Nenzen, B. (1987). Replace worn tools. Working Environment, 22-23.
  • [15] Neter, J., Wasserman, W., & Kutner, M.H. (1985). Applied linear statistical models: Regression, analysis of variance, and experimental design (2nd ed.). Homewood, IL: Richard D. Irwin.
  • [16] Parenmark, G., Malmkvist, A.-K., & Ortengren, R. (1993). Ergonomic moves in an engineering industry: Effects on sick leave frequency, labor turnover and productivity. International Journal of Industrial Ergonomics, 11, 291-300.
  • [17] Priest, J.W. (1985). Ergonomic changes in workplace can improve the productivity of production operations. Industrial Engineering, 7, 40-43.
  • [18] Roebuck, J.A., Jr. (1995). Anthropometric methods: Designing to f it the human body. Santa Monica, CA: Human Factors Society.
  • [19] UAW-Ford National Joint Committee on Health and Safety. (1988). Fitting jobs to people: The UAW-Ford ergonomics process implementation guide. Ann Arbor, MI: University of Michigan.
  • [20] Wick, J.L. (1987). Productivity and ergonomic improvement of a packaging line: A case study. In S.S. Asfour (Ed.), Trends in Ergonomics/Human Factors IV (pp. 97-102). B.V. North-Holland: Elsevier Science.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b37150d6-c836-4213-ac38-c4403de40aff
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