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Tytuł artykułu

Quantification of Machining and Fixture Errors: 3D Method and Application

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In the context of manufacturing precision, our interest is the 3D quantification of the manufacturing errors. This paper presents a measuring method of the manufacturing deviations. We sort the errors from machining operation and the errors of workpiece location. First, we present our method through an 1D model. We demonstrate with a statistical simulation that it is possible to identify separately these two kinds of manufacturing variations. To do so, we propose a double measurement of the workpiece. The first consists to probe the machining surfaces when the workpiece is always staying on the part-holder. The second consists to probe the machining and location surfaces of the workpiece (at the end of the set-up) with a coordinate measuring machine. Our current model for geometrical manufacturing simulation describes the geometrical errors of part surfaces with the small displacement torsor concept. The results of our method are torsor components variations. We have deployed our method through an industrial application. We compare two different kinds of workpiece fixture and we quantify 3D machining deviations. Thus we can select the best process plan which satisfies the required geometrical manufacturing conditions.
Rocznik
Strony
61--71
Opis fizyczny
Bibliogr. 18 poz., rys.
Twórcy
autor
  • IRCCyN Institut de Recherche en Communication et Cybernetique de Nantes, Unite mixte CNRS n°6597, 1 rue de la Noe, 44321 Nantes Cedex 3 - France
autor
  • IRCCyN Institut de Recherche en Communication et Cybernetique de Nantes, Unite mixte CNRS n°6597, 1 rue de la Noe, 44321 Nantes Cedex 3 - France
  • IRCCyN Institut de Recherche en Communication et Cybernetique de Nantes, Unite mixte CNRS n°6597, 1 rue de la Noe, 44321 Nantes Cedex 3 - France
Bibliografia
  • [1] TICHADOU S., LEGOFF 0., HASCOET J.Y., Process planning geometrical simulation: compared approaches between CAD/CAM systems and small displacement torsor model. Proceedings of the 5th international conference on integrated design and manufacturing in mechanical engineering, Bath. 2004. [2] WADE O. R., Tolerance control in design and manufacturing. Industrial Press. 1967.
  • [3] BOURDET P., Chaînes de cotes de fabrication : le modèle, L'ingénieur et le technicien de l’enseignement, 6 pages, 1973.
  • [4] TICHADOU S., LEGOFF O., HASCOET J.-Y., 3D geometrical simulation of manufacturing. Compared approaches between integrated CAD/CAM system and small displacement torsor model, Advances in Integrated Design and Manufacturing in Mechanical Engineering, ISBN 1-4020-3481-4, Kluwer, pages 446-456, 2005.
  • [5] HONG Y.S . CHANG T.-C.. Tolerancing algebra: a building block for handling tolerance interactions in design manufacturing Part 2 : Tolerance interaction, Inteniational Journal of Production Research, pp. 47-63, Vol. 41, No. 1, 2003
  • [6] RAGHU A., MELKOTE S.N., Analysis of the effects of fixture clamping sequence on part location errors, International Journal of Machine Tools and Manufacture, pp. 373-382, Vol. 44, 2004.
  • [7] LI B ., MELKOTE S .N., Improved workpiece location accuracy through fixture layout optimization, International Journal of Machine Tools and Manufacture, pp. 871-883, Vol. 39, 1999.
  • [8] LUI Q., HUANG S. H., Prediction of component dimensional and geometric accuracy through manufacturing error synthesis. Transactions of NAMRJ/SME, pp. 525-532, Vol. XXXIX, 2001.
  • [9] RONG Y., HU W., KANG Y., ZHANG Y.. DAVID W. YEN, Locating error analysis and tolerance assignment for computer-aided fixture design, International Journal of Production Research, pp. 3529-3545, Vol. 39, No. 15. 2001.
  • [10] MUSA RAMI A., HUANG S. H.. SHULTES B. C.. Simulation-based manufacturing error synthesis: input analysis and validation, Transactions of NAMRI/SME, pp. 311-318, Vol. 32. 2004.
  • [11] ARMILLOTTA T., CARRINO C.. MORINI., POLINI.. SEMERARO., An analytical approach to machining deviation due fixturing, 7th CIRP International Seminar on CAT, pp. 173-182, ENS de Cachan, 2001.
  • [12] SEO T.E.. Intégration des effets de déformation d'outil en génération de trajectoires d'usinage, Thèse de doctorat, IRCCyN - Ecole Centrale de Nantes, 1998.
  • [13] TERRIER M., DUGAS A.. HASCOËT J. Y., Qualification of Parallel Kinematics Machines In High Speed Milling on Free Form Surfaces, International Journal of Machine Tools and Manufacture, pp. 865-877, No. 44/7-8, 2004.
  • [14] LARUE A.. ANSELMETTI B.. Deviation of a machined surface in flank milling. International Journal of Machine tools and Manufacture, pp. 129-138, Vol. 43, 2003.
  • [15] G1LSINN D.E., BANDY H.T., LING A.V., A spline algorithm for modeling cutting errors on turning centers, Journal of Intelligent manufacturing, pp. 391-401, Vol. 13, 2002.
  • [16] SECONDS S., LAGARRIGUE P., REDONNET J.M., RUBIO W.. Compensation for machining defects due to spindle dilatation. International Journal of Machine Tools and Manufacture, pp. 439-1454. Vol, 41, 2001.
  • [17] LEHTIHET E.A, GUNASENA U.N.. Statistical models for the relationship between production errors and the position tolerance of hole. Annals of the CIRP, pp, 569-572, Vol.39, No. 1, 1990.
  • [18] TICHADOU S., Modélisation et quantification tridimensionnelles des écarts de fabrication pour la simulation d'usinage. Mémoire de thèse de l’école centrale de Nantes, 2005.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b332ee66-7a17-4b22-bb48-d1a4625ee64d
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