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Shrinkage Porosity Criterion and Its Application to A 5.5 Ton Steel Ingot

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In order to predict the distribution of shrinkage porosity in steel ingot efficiently and accurately, a criterion R√L and a method to obtain its threshold value were proposed. The criterion R√L was derived based on the solidification characteristics of steel ingot and pressure gradient in the mushy zone, in which the physical properties, the thermal parameters, the structure of the mushy zone and the secondary dendrite arm spacing were all taken into consideration. The threshold value of the criterion R√L was obtained with combination of numerical simulation of ingot solidification and total solidification shrinkage rate. Prediction of the shrinkage porosity in a 5.5 ton ingot of 2Cr13 steel with criterion R√L>0.21 m・℃1/2・s-3/2 agreed well with the results of experimental sectioning. Based on this criterion, optimization of the ingot was carried out by decreasing the height-to-diameter ratio and increasing the taper, which successfully eliminated the centreline porosity and further proved the applicability of this criterion.
Rocznik
Strony
27--32
Opis fizyczny
Bibliogr. 13 poz., rys., tab., wykr., wzory
Twórcy
autor
  • University of Science and Technology Beijing, 30 Xueyuan Road, Haidian District, Beijing 100083, China
autor
  • University of Science and Technology Beijing, 30 Xueyuan Road, Haidian District, Beijing 100083, China
autor
  • University of Science and Technology Beijing, 30 Xueyuan Road, Haidian District, Beijing 100083, China
autor
  • University of Science and Technology Beijing, 30 Xueyuan Road, Haidian District, Beijing 100083, China
Bibliografia
  • [1] Henzel, J. & Keverian, J. (1965). The theory and application of a digital computer in predicting solidification patterns. J Metals. 17(5), 561-568.
  • [2] Niyama, E., Uchida, T. & Morikawa, M. (1981). Predicting shrinkage in large steel castings from temperature gradient calculations. Int. Cast Met. J. 6(2), 16-22.
  • [3] Niyama, E., Uchida, T., Morikawa, M. & Saito, S. (1982). A method of shrinkage prediction and its application to steel casting practice. Int. Cast Met. J. 7(3), 52-63.
  • [4] Lee, Y.W., Chang, E. & Chuieu, C.F. (1990). Modeling of feeding behavior of solidifying Al-7Si-0.3 Mg alloy plate casting. Metall. Mater. Trans. B. 21(4), 715-722.
  • [5] Sigworth, G. & Wang, C. (1993). Mechanisms of porosity formation during solidification: A theoretical analysis. Metall. Mater. Trans. B. 24(2), 349-364.
  • [6] Carlson, K.D. & Beckermann, C. (2009). Prediction of Shrinkage Pore Volume Fraction Using a Dimensionless Niyama Criterion. Metall. Mater. Trans. A. 40A(1), 163-175.
  • [7] Wang, J., Fu, P.H., Liu, Li, D. & Li, Y. (2012). Shrinkage porosity criteria and optimized design of a 100-ton 30Cr 2Ni 4MoV forging ingot. Mater. Design. 35, 446-456.
  • [8] Chen, H. Li, H. & Cao, Y. (1990). Numerical simulation of the solidification of castings. Chongqing University Press. (in Chinese).
  • [9] Flemings, M.C. (1974). Solidification processing. New York, London and Sydney.: McGraw-Hill Book Co.
  • [10] Mehrabian, R. Keane, M. & Flemings, M.C. (1970). Interdendritic fluid flow and macrosegregation; influence of gravity. Metallurgical and Materials Transactions. 1(5), 1209-1220.
  • [11] Piwonka, T.S. &. Flemings, M.C. (1966). Pore formation in solidification. Aime Met Soc Trans. 236(8), 1157-1165.
  • [12] Rohatgi, P.K. & Adams, C.M. (1967). Effect of freezing rates on dendritic solidification of ice from aqueous solutions. Aime Met Soc Trans. 239(11), 1729-1737.
  • [13] Rohatgi, P.K. & Adams, C. (1967). Dendritic solidification of aluminum-copper alloys. Aime Met Soc Trans. 239(11), 1737-1946.
Uwagi
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b29f5d5b-4c9b-47f0-a0d8-93280ea5cbe0
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