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The paper deals with the possibility of the renovation of permanent steel molds for casting using electric arc welding technology. When casting liquid metal into permanent steel molds, there is chemical-thermo-mechanical wear of the surface of the mold cavity and the inlet system, which causes a deterioration of the surface quality and dimensional accuracy of the casting. For this reason, it is necessary to renovate the steel mold after a certain casting interval - mold life. In this case, the technology of manual electric arc welding with a coated electrode was used for the renovation. The welding renovation aims to increase the service life of the mold using carbide hardfacing welds, which after welding achieve high mechanical properties of the renovated mold parts. Two types of hardfacing coated electrodes were used for welding, namely the OK Weartrode 55HD electrode and the OK Weartrode 50T electrode. Macroscopic analysis, tribological tests as well as the measurement of the hardness of the welded layers were performed to evaluate the quality and the friction coefficients of the additional materials used. The properties of hardfacing welds were compared with the properties of the basic material of the high-alloy steel mold. The main advantage is in addition to increasing the durability and longevity of the mold, also reducing the cost of mold renovation compared to other renovation technologies.
Czasopismo
Rocznik
Tom
Strony
35--40
Opis fizyczny
Bibliogr. 14 poz., rys., tab., wykr.
Twórcy
autor
- University of Zilina, Department of Technological Engineering, Zilina, Slovakia
autor
- University of Zilina, Department of Technological Engineering, Zilina, Slovakia
autor
- University of Zilina, Department of Technological Engineering, Zilina, Slovakia
autor
- University of Zilina, Department of Technological Engineering, Zilina, Slovakia
Bibliografia
- [1] Jankura, D., (2013). Wear evaluation of renovation layers based on hardfacing (Hodnotenie opotrebenia renovačných vrstiev na báze tvrdonávarov). Transfer Inovácií. 26,126-129.
- [2] Moravec, J. et.al. (2018). Experimental casting of forging ingots from model material. In 22nd Slovak-Polish Scientific Conference on Machine Modelling and Simulations, 5-8 September 2017 (article No. 05017). Sklene Teplice, Slovakia: Univerzity of Zilina.
- [3] Moravec, J. et.al. (2001). Forming machines (Tvárniace stroje). Žilina: Edis, 2011, ISBN: 978-80-554-0446-2. (in Slovak).
- [4] Ptáček, Luďek et. al. (2002). Materials science (Nauka o material II). Brno: Akademické nakaldatelství CERM, s.r.o, ISBN: 80-7204-248-3.
- [5] Jhvar, S.; Paul, C.P.; Jain, N.K. (2013). Causes of failure and repairing options for dies and molds. A review. Engineering Failure Analysis. 34, 519-535.
- [6] Mician, M. et al. (2018). The Repair of Foundry Defects in Steel Castings Using Welding Technology. Archives of Foundry Engineering. 18(2), 177-180. DOI: 10.24425/122524.
- [7] Chander, S., Chawla, V. (2017). Failure of forging dies an update perspective. Mater. Today Proc., 4, 1147-1157.
- [8] Chan, C.; Wang, Y.; Ou, H.; He, Y.; Tang, X. (2014). A review on remanufacture of dies and moulds. Journal of Cleaner Production. 64, 13-23.
- [9] Pliszka, I. et al. (2018). Surface improvement by wc-cu electro-spark coatings with laser modification. in 10th conference on terotechnology, 18-19 October 2017 (pp. 237-242). Kielce, Poland: Kielce University of Technology.
- [10] Pastircak, R., Scury, J. (2017). Effect of Pressure on Crystalization of AlSiMg Alloy. Archives of Metallurgy and Materials. 62 (4), 2193-2198. DOI: 10.1515/amm-2017-0323.
- [11] Gucwa, M., Beczkowski, R. & Winczek, J. (2017). The effect of type of welding sequence during hardfacing chromium cast iron for erosion resistance. Archives of Foundry Engineering. 17(3), 51-54. DOI: 10.1515/afe-2017-0089.
- [12] Bronček, J., Vicen, M., Fabian, P., Radek, N., 2020, Investigation of the tribological properties of the nitride layer on heat-treated steel 100Cr6, Lecture notes in mechanical engineering, 59th International Conference of Machine Design, 11-14 September 2018, (pp. 463-471). Žilina, Slovakia: University of Žilina.
- [13] Mician, M. et al. (2020) Effect of the t(8/5) cooling time on the properties of S960MC steel in the HAZ of welded joints evaluated by thermal physical simulation. Metals. 10(2), 229. DOI: 10.3390/met10020229.
- [14] Winczek, J. et al. (2019). The Evaluation of the Wear mechanism of High-Carbon Hardfacing Layers. Archives of Metallurgy and Materials. 64 (3), 1111-1115. DOI: 10.24425/amm.2019.129502.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b28f41b5-c1e4-43d3-a9ce-12f51bc727e7