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According to the results of digitization of the experimental studies carried out in the past concerning Fe-C alloys solidification in cylindrical molds of castings with a carbon content of 0.04%, 0.1%, 0.4%, 0.93%, 1.42%; 2.44%, 3.28%, 4.45%, 4.83% and their subsequent interpolation in the range of 0.04 ÷4.83%С there were obtained the curves of the advancement of the pour point, liquidus and solidus in the coordinates of the relative thickness of the solidified metal layer x/R and the parametric criterion τ/R2. Their usage is proposed for the development of modes of physical and chemical influence on the liquid metal in the axial zone of the casting after solidification of its calculated layer. Calculation of the mass of modifiers or deoxidizers for introduction into the axial zone was performed in relation to the total mass of metal in the liquid and liquid-solid zones of the casting. The technique for calculating the mass and time of introduction a graphitizing modifier into the axial zone of rolling rolls made of hypereutectoid steel with 1.7%C is proposed to reduce the negative impact of cementite, chromium and molybdenum carbides on the structure of the axial zone of the rolls. The obtained curves can also be used to assess the accuracy of computer modeling of the processes of Fe-C alloys solidification and further adaptation of mathematical models by the correction of thermophysical coefficients, the values of which are not always known in the liquidus-solidus temperature range.
Czasopismo
Rocznik
Tom
Strony
163--170
Opis fizyczny
Bibliogr. 27 poz., rys., wykr.
Twórcy
autor
- Ukrainian State University of Science and Technologies, Ukraine
autor
- Progress-tech, Ukraine
autor
- National University of Life and Environmental Sciences of Ukraine
- Physical and Technological Institute of Metals and Alloys, National Academy of Sciences of Ukraine
autor
- Physical and Technological Institute of Metals and Alloys, National Academy of Sciences of Ukraine
autor
- Ukrainian State University of Science and Technologies, Ukraine
autor
- Ukrainian State University of Science and Technologies, Ukraine
Bibliografia
- [1] McCaulay, J.L. (1971). Production of nodula graphite iron casting by the inmold-process. Foundry Trade Journal. 130, (2836), 327-332.
- [2] Tanaka, T., Yamagut, T., Shimovaki, K. (1971). Japan. Patent No. 39223, Class. 11В0/В22d, appl. 05.25.68, publ. 11/18/71.
- [3] Stefanescu, D.M. (2002). Science and Engineering of Casting Solidification. Springer.
- [4] Escobar, A., Celentano, D., Cruchaga, M. & Schulz, B. (2015). On the effect of pouring temperature on spheroidal graphite cast iron solidification. Metals. 5(2), 628-647. DOI:10.3390/met5020628.
- [5] Fesenko, E.V., Mogylatenko, V.G., Fesenko, A.N., Kosyachkov, V.A. & Fesenko, M.A. (2015). Manufacture of two-layers and double-sided iron castings with differential structure and properties. EUREKA: Physics and Engineering. 1, 55-57.
- [6] Ciesielski, M. & Mochnacki, B. (2019). Comparison of approaches to the numerical modelling of pure metals solidification using the control volume method. International Journal of Cast Metals Research. 32(4), 213-220. https://doi.org/10.1080/13640461.2019.1607650.
- [7] Moumeni, E. (2013). Solidification of cast iron - A study on the effect of micro-alloy elements on cast iron. Technical University of Denmark. Denmark: Department of Mechanical Engineering.
- [8] Green, L.G. (1978). Thermal analysis for quality control of molten metal. Temperature Measurement and Control. 4-th Annual Conference Inst. Met. Techn. Sheffield.
- [9] Gulyaev, B.B. (1960). Foundry processes. Moscow Leningrad: Mashgiz.
- [10] Gulyaev, B.B., Magnitsky, O.N. (1957). Physico-chemical processes of ingot solidification. Physico-chemical fundamentals of steel production. In III Conference on the Physical and Chemical Foundations of steel production. (pp. 659-682). Moscow: Academy of Sciences of the USSR. Institute of Metallurgy named after A.A. Baykov.
- [11] Gulyaev, B.B. (1950). Hardening and heterogeneity of steel. Moscow-Leningrad: Metallurgizdat.
- [12] Stefan, J. (1890). Monatsschrift für Mathematik und Phisik 1 6. (in German).
- [13] Khvorinov, N.I. (1958). Crystallization and heterogeneity of steel. Moscow: translation from Czech. Mashgiz, 392 p.
- [14] Khvorinov, N.I. (1955). Hardening of castings. Moscow: translation from him and Czech. Foreign literature.
- [15] Nazaratin, V.V. & Vasilevsky, P.F. (1968). Experimental study of the solidification process of steel castings under various cooling conditions. Moscow: TSNIITMASH.
- [16] Nazaratin, V.V., Vasilevsky, P.F., Kvyatkovsky, A.F., Beltsov, P.F. (1972). Kinetics of the formation process of steel castings under various cooling conditions. Collection of works: Casting properties of alloys. Kyiv: IPL AN Ukrainian SSR.
- [17] Khrychikov, V.E., & Menyailo E.V. (2011). Temperature patterns and pouring limits of high-strength cast iron during solidification in the combined chill-sandy mold box. Metallurgical and Mining Industry. 3(2), 39-43.
- [18] Khrychikov, V.E. (1993). Thermophysical processes of directional solidification of cast iron rolling rolls. Unpublished doctoral dissertation. Institute of Foundry Problems NAS Ukraine. Kyiv. Ukraine.
- [19] Semenov, O.D., Khrichikov, V.E., Kutsova, V.Z. & Menyailo, O.V. (2021). Development of the kinetics of sliding to the front of the solid isosolidus of zinc-carbon alloys in small cylindrical forms. Processy littya. 144(2), 23-30. https://doi.org/10.15407/plit2021.02.023.
- [20] Nehendzi, Yu.A. (1967). Casting properties of alloys. In Proceedings of XI Conference on the theory of foundry processes: Casting properties of metals and alloys. (pp. 25 38). Moscow: Nauka.
- [21] Semenov, O.D., Khrichikov, V.E., Menyailo, O.V., Aftandilyants, E.G. & Gnyloskurenko, S.V. (2022). Pour instead of carbon onto the solid surface of the solid front of isoliquidus Fe-C alloys in small cylindrical forms. Theory and practice of metallurgy. 3, pp. 57-62.
- [22] Reisa, A., Xub, Z., Tolb, R.V. & Netoc, R. (2012). Modeling feeding shows related shrinkage defects in aluminum castings. Journal of Manufacturing Processes. 14(1), 1-7. https://doi.org/10.1016/j.jmapro.2011.05.003.
- [23] Girshovich, N.G. (1966). Crystallization and properties of cast iron in castings. Mashinostroenie, Moscow.
- [24] Specifications. Ukraine (2018). TU U 28.9-00187375 106:2018. Iron and steel rolls for hot rolling of metals. Dnipro: Dnipropetrovsk Roll Plant. 36 p. https://nmetau.edu.ua/file/tu_u_28.9-00187375-106-2018.pdf.
- [25] Shestakova, E.N., Potapov, A.I., Orlov, G.A. (2014). Ways to improve the quality of forged rolling rolls. Ural Federal University, Institute of Mechanical Science Russian Academy of Sciences, Ekaterinburg, pp. 483-486. https://elar.urfu.ru/bitstream/10995/33343/1/itvmim_2014_1 03.pdf
- [26] Leibenzon, V.O., Pilyushenko, V.L., Kondratenko, V.M. ta in. (2009). Hardening of metals and metal compositions: Handbook for universities – Seen by a friend, additional. Kiev: Naukova Dumka.
- [27] Khrichikov, V E., Khitko, O.Yu., Klimenko, F.K., Boyko, L.G. (2007). Patent No 80101. Bulletin 13. 27.08.2007. Ukraine.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b1b0934e-c995-4ee3-a33c-8518ee85fbba
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