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Effect of shop-primer coating on S235JR steel on MAG weldability

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In this study, S235JR structural steel samples in uncoated condition and coated (shop-primer) in different thicknesses were welded by MAG (Metal Active Gas) welding method, and the effects of these applications on the mechanical and microstructure properties of the material were investigated. In the experimental studies, the first specimen group were used without any sandblasting and coating application, the second group specimens were sandblasted at Sa 2 ½ degree, and 25 μm, 50 μm, and 75 μm coatings were applied to the specimens in the other group. Surface conditions and coating thicknesses were selected as the variable parameters. With the examination of the radiography films, it was observed that the surface conditions affected the welded joint. As a result of the study, it was observed that altered coating thicknesses caused defects in the welding zone. It was determined that the coating thickness partially affected the mechanical properties, and the highest hardness values occurred in the weld zone in all samples. Relatively low values were obtained in tensile, bending and Charpy impact tests performed on sample groups with 75 μm coating thickness. The results were verified by the surface fracture, SEM, and EDS studies.
Rocznik
Strony
49--63
Opis fizyczny
Bibliogr. 27 poz., rys., tab., wykr.
Twórcy
  • Gazi University, Faculty of Technology, Metallurgical and Materials Engineering Department, 06560, Ankara, Turkey
autor
  • Birikim Engineering Co., 06909, Ankara, Turkey
  • Gazi University, Faculty of Technology, Metallurgical and Materials Engineering Department, 06560, Ankara, Turkey
  • Gazi University, Faculty of Technology, Metallurgical and Materials Engineering Department, 06560, Ankara, Turkey
Bibliografia
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  • 2. JOTUN: Coating Manual, Jotun Paints, Sandefjord, 1999, 3(5) - 15.37.
  • 3. Teknos: Handbook, For Corrosion Protection of Steel Surfaces by Painting, (Second Edition), Teknos Oy, Finland, 2013, pp. 9-65.
  • 4. Chung, S., Hyun, J.: Methodological approach of evaluation on prefabrication primers for steel structures, International Journal of Naval Architecture and Ocean Engineering, 13, (2021) 707-717.
  • 5. D’Addona D.M., Genna S., Giordano A., Leone C., Matarazzo D., Nele L.: Laser Ablation of Primer During the Welding Process of Iron Plate for Shipbuilding Industry, Procedia CIRP, 33, (2015) 464-469.
  • 6. Berendsen M.: Marine Painting Manual, Springer, Netherlands, 1989, pp. 167-169.
  • 7. Zhabrev, L., Kurushkin, D., Mushnikov, I., Panchenko, O.: The Coatings Breakdown Products Influence on the Gas Metal Arc Welding Parameters, Coatings, 10, (2020) 1061.
  • 8. Blasko G.J., Moniak D.J., Howser B.C.: Evaluation of hitachi zosen portable welding robotics, 92’ Ship Production Symposium Proceedings, Welding Panel, U.S. Navy: News Shipbuilding, 1992, 8A-1.
  • 9. Solic T., Maric D., Jagodic Z., Samardzic I.: Testing Of The Shopprimer’s Influenceon The Quality Of Welded Joint. Metalurgıja, 56, 3-4 (2017) 357-360.
  • 10. Ahsan M.R., Kim Y.R., Ashiri R., Cho Y.J., Jeong C., Park Y.D.: Cold Metal Transfer (CMT) GMAW of ZincCoated Steel. Welding Journal, 95 (2016) 120-132.
  • 11. Parmar, R.S.: Welding Engineering And Technology, (First Edition), Khanna Publisher, Delhi, 1995, 659-700.
  • 12. Fydrych, D., Łabanowski, J., Rogalski, G., Haras, J., Tomków, J., Świerczyńska, A., Jakóbczak, P., Kostro, Ł.: Weldability of S500MC Steel in Underwater Conditions, Advances in Materials Science, 14, 2, (2014) 37-45.
  • 13. Akay, A.A., Kaya, Y. ve Kahraman, N.: Tozaltı Ark Kaynak Yöntemi ile Birleştirilen X60, X65 ve X70 Çeliklerin Kaynak Bölgesinin Etüdü. Karaelmas Fen ve Mühendislik Dergisi, 3, (2013) 34-42.
  • 14. Carestream: NDT Images An Overview, Your guide to proper processing and interpretation of radiography films for Non-Destructive Testing (NDT), Carestream, Inc., New York, 2000.
  • 15. IAEA: Introduction to Radiographic Examination, Nondestructive Examination (NDE) Technology and Codes, Student Manual, 1, 5.0, IAEA Technical Training Center, Vienna, 2008.
  • 16. Başyiğit A.B., Solak B.: The Effects of Flux Type on Mechanical and Microstructural Properties of S235 Structural Steel by Submerged Arc Welding, El-Cezerî Fen ve Mühendislik Dergisi, 7(2), (2020) 659-666.
  • 17. Kahraman N., Gülenç B. and Durgutlu A.: Tozaltı Ark Kaynağı İle Kaynaklanan Düşük Karbonlu Çeliklerde Serbest Tel Uzunluğunun Mikroyapı ve Mekanik Özelliklere Etkisinin Araştırılması. G.Ü. Fen Bil. Ens Dergisi, 18(3), (2005), pp. 473-480.
  • 18. Bahman A.R. and Alialhosseini E.: Change in hardness, yield strength and UTS of welded joints produced in St37 grade steel, Indian Journal of Science and Technology, 3-12 (2010) 1162-1164.
  • 19. Kossakowski P.G.: Experimental Determination Of The Void Volume Fraction For S235JR Steel At Failure In The Range of High Stress Triaxialities, Arch. Metall. Mater., (2017) 167-172.
  • 20. Pineau A., Benzerga A.A., Pardoen T.: Failure of metals I: Brittle and ductile fracture, Acta Materialia 107 (2016) 424-483.
  • 21. Aşıkuzun, E., Çetinkaya, C., Boz, M., Ada, H.: Fracture Surface Investigations of Api Pipes Welded With Parameters Determined By Taguchi Method. Sakarya University Journal of Science, 22-5 (2018) 1392-1402.
  • 22. Biner İ.: Kaynaklı Numunelerin Tahribatlı Testlerinin Güvenilirliği ve Cihaz Kalibrasyonu, Kaynak Kongresi IX. Ulusal Kongre ve Sergisi, Ankara, Turkey, 2015, pp. 125-129.
  • 23. Çetinkaya C.: Düşük karbonlu çeliklerin tozaltı ark kaynak yöntemi ile kaynak edilebilirliği ve mekanik özelliklerinin incelenmesi. Gazi Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 12-2 (1999) 279-293.
  • 24. Apay S. and Demirbaş U.: S355J2+N Malzemelerin Elektrocuruf Kaynak Yöntemi ile Kaynaklanabilirliği ve Mekanik Özeliklerinin İncelenmesi. Düzce University Journal of Science and Technology, 8-1 (2020) 940-950.
  • 25. Kobelco: Weld Imperfections and Preventive Measures, Kobe Steel Ltd, Tokyo, Japan, 2015, pp. 1-19.
  • 26. Guo J., Xu X., Jepson M.A., Thomson R.C.: Influence of weld thermal cycle and post weld heat treatment on the microstructure of MarBN steel. International Journal of Pressure Vessels and Piping, 174 (2019) 13-24.
  • 27. Çiçek B, İş E.G., Gümüş E. and Topuz P.: The Effect of Welding Positions on the Weldability of X20CrMoV11-1 Steels. Hittite Journal of Science and Engineering, 5-1 (2018) 75-83.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b159b2ab-a7d2-4d9f-ad05-f92d2afcdca8
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